Gheevarghese Saju, Eit Email & Phone Number

Toronto, Ontario, Canada

North York, Ontario, Canada

• Designed polyurethane foam moulds, thermoforming tools and associated tooling mechanisms.• Designed fixtures and templates for tool manufacture, assembly and after-mould checking.• Ensured that all design aspects of the tool meet the standard tooling requirements, incorporate engineering changes and prepare tool release documentation.• Designed intricate tool actuation mechanisms and conducted kinematic motion analysis to avoid die lock condition and interferences.• Followed… Show more • Designed polyurethane foam moulds, thermoforming tools and associated tooling mechanisms.• Designed fixtures and templates for tool manufacture, assembly and after-mould checking.• Ensured that all design aspects of the tool meet the standard tooling requirements, incorporate engineering changes and prepare tool release documentation.• Designed intricate tool actuation mechanisms and conducted kinematic motion analysis to avoid die lock condition and interferences.• Followed design check-in, approval and release steps in a SolidWorks PDM environment.• Responsible for conducting Root Cause Analysis and Corrective action plans on identified problems. • Performed thermal analysis to evaluate mould heating and cooling. • Used project management tool, JIRA for project progress tracking & task completion. • Responsible for conducting reviews and meetings to incorporate all customer requirements up until design approval.• Prepared detailed drawings with GD&T and Bill of materials for internal manufacturing department and for outsourcing. • Performed concurrent engineering with various company functions including Manufacturing d Quality in expanding and . • Maintained design for manufacture/cost intent while designing each tool/component. Show less

Toronto, Canada Area

Project: Deploying the next generation Landing Gear.Sub-Project: Electric Nose Landing Gear integration study for CRJ 200. Industry Partners: Bombardier Aerospace Inc. & Safran Landing Systems• Analysed the related assembly drawings of CRJ 200 to reproduce the Nose Landing Gear bay envelope.• Familiarized with aircraft assembly drawings and station-based aircraft coordinate systems.• Developed the 3-D envelope of the bay area using CATIA-V5 for further… Show more Project: Deploying the next generation Landing Gear.Sub-Project: Electric Nose Landing Gear integration study for CRJ 200. Industry Partners: Bombardier Aerospace Inc. & Safran Landing Systems• Analysed the related assembly drawings of CRJ 200 to reproduce the Nose Landing Gear bay envelope.• Familiarized with aircraft assembly drawings and station-based aircraft coordinate systems.• Developed the 3-D envelope of the bay area using CATIA-V5 for further integration applications.• Worked on integration of electric steering integration for the Nose Landing Gear as per load and airworthiness requirements.• Modified the steering system according to proposed design parameters and torque requirements.• Performed Finite Element Analysis on newly proposed steering collar design for failures using NASTRAN. Show less

Toronto, Ontario, Canada

Project: Deploying the next generation Landing Gear.Sub-Project: 3-D model development - CRJ 200 Landing Gear systems. Industry Partner: Safran Landing Systems.• Produced 3-D models and assemblies of Bombardier CRJ 200 landing gear and Up-lock systems using CATIA-V5 from production level engineering drawings. • Acquired in-depth knowledge about Landing gear components and its functions for efficient modeling through training and research.• Analyzed part and… Show more Project: Deploying the next generation Landing Gear.Sub-Project: 3-D model development - CRJ 200 Landing Gear systems. Industry Partner: Safran Landing Systems.• Produced 3-D models and assemblies of Bombardier CRJ 200 landing gear and Up-lock systems using CATIA-V5 from production level engineering drawings. • Acquired in-depth knowledge about Landing gear components and its functions for efficient modeling through training and research.• Analyzed part and assembly drawings to better understand engineering drawing definitions used in the Aerospace Industry.• Developed strong knowledge of Geometric Dimensioning & Tolerancing (GD&T) knowledge as per ASME Y14.5. • Acquired in-depth knowledge of Aerospace industry practices, product structure, configuration management, and industry specifications.• Created kinematic simulations using CATIA V5 for newly proposed actuation mechanisms for the Uplock systems as a part of development testing. Show less

Cochin Area, India

• Worked in a team which developed an actuation system for an innovative home appliance (ROTI-MAKER).• Familiarized with the working of different electric and pneumatic actuation systems.• Applied mechanical design concepts to develop the actuation system according to load requirements. • Modelled the parts and assemblies, generated and maintained part lists and Bill of Materials (BOM) using SolidWorks.• Performed finite element analysis using ANSYS to check for failures and… Show more • Worked in a team which developed an actuation system for an innovative home appliance (ROTI-MAKER).• Familiarized with the working of different electric and pneumatic actuation systems.• Applied mechanical design concepts to develop the actuation system according to load requirements. • Modelled the parts and assemblies, generated and maintained part lists and Bill of Materials (BOM) using SolidWorks.• Performed finite element analysis using ANSYS to check for failures and optimization for weight reduction.• Produced layouts and tolerance analysis with a mindset of design for manufacture/cost.• Participated in regular design meetings, with the purpose of identifying opportunities for improvement in accuracy, efficiency, and productivity. Show less

Cochin Area, India

• Supervision of workers in shop floor• Ensured uninterpreted flow of materials for the manufacturing process by applying supply chain management principles.•Gained better understanding about the tire manufacturing plants and its processes.

Bachelor Of Technology - Btech, Mechanical Engineering, 7.42/10

Activities and Societies: Event Head for Technical fest in College - Takshak. Active member of College innovation and developmental team..

Advanced Diploma, Mechanical Engineering/Mechanical Technology/Technician, 4.05/4.5

High School, Science, 12Th Grade - Overall - 96%