Principal Process Engineer - Dietary Supplements
Current• Redesigned and improved co-packed products allowing insourcing which increased net income by over $3M per year.• Designed and implemented changeover strategy at new startup eliminating 90% of changeover activity and freeing ~900 hours of capacity worth $360k annually.• Led cross functional team in creating and validating a new cleaning method for eliminating allergens from production equipment without the need to wet clean thus reducing the risk for micro contamination as well as reducing changeover time by 69%.• Initiated and executed projects to reduce capacity loading on affected work centers from 177% to 80% reducing overtime spend and order backlog.• Led Manufacturing and QA team in overcoming first production obstacles at new facility in Tamil Nadu, India with production on schedule allowing company to receive tax incentives.• Led hourly employees on Self Improvement Plan team to act as change agents for operational improvement increasing product right first time from 60% to 99+%.• Reduced quality defect rate on products utilizing flexible packaging from 20% to 0.2% in three months.• Identified and implemented improvements to labeling application reducing scrap rate by 66%.• Executed process capability studies reducing product overfill by $150k annually.