Principal Process Engineer - Dietary Supplements
Current- Redesigned and improved co-packed products allowing insourcing which increased net income by over $3M per year.
- Designed and implemented changeover strategy at new startup eliminating 90% of changeover activity and freeing ~900 hours of capacity worth $360k annually.
- Led cross functional team in creating and validating a new cleaning method for eliminating allergens from production equipment without the need to wet clean thus reducing the risk for micro contamination as well as.
- Initiated and executed projects to reduce capacity loading on affected work centers from 177% to 80% reducing overtime spend and order backlog.
- Led Manufacturing and QA team in overcoming first production obstacles at new facility in Tamil Nadu, India with production on schedule allowing company to receive tax incentives.
- Led hourly employees on Self Improvement Plan team to act as change agents for operational improvement increasing product right first time from 60% to 99+%.