Foundry (Process) Engineer
Progress Aviation Company
Arceniev, Russia
- Design of production process- Aluminum, magnesium, steel, and cast iron castings (gating system design, process improvement)- Quality control and improvement to comply with ISO 9000- Statistical Process Control (SPC)- Data analysis- Implementation of new tools and equipment- Analysis of magnesium and aluminum samples for defect identification- Testing and analyzing samples which have been cut of detail for quality control and assurance - Designing and conducting trials for the production process improvement- Coordination of production process with internal departments- Production projects- Using ATOS system for dimension control and warp of casting - Designing of mold for 3D- sand mold printer (3D-Max, furan - process) for prototypes of magnesium castings (AZ91) and aluminum castings (Al-Si)-Developing and control programs for heat treatment of aluminum and magnesium allows (CO2 atmosphere)- Design and fine tuning of models for furan-process using CAD, 3D printers and cast iron chillers- R&D for application of advanced technologies (ceramic and sponge filters, inoculation, insulated feeders, & negative pressure castings)- Analyzing of Magma Soft simulation in order to develop a gating system with least possible amount of defects (porosity, microposity,non-metal inclusions)- Developed technology to replace components of send regeneration system and blades for sandblasting machine with white cast iron containing Cr- Analyzed X-rays film in order to identify repeating defects and improve gating system of aluminum and magnesium castings - Assisted in adopting a new magnesium allow into existing manufacturing process (ML10)- Participated in a project for developing mold and gating system for centrifugal machines (titanium castings) using reversed engineering and available technology- Run a trial for using 3D-printed models (PVC, ABC) for steel and titanium castings for helicopters- Analyzed mold coating for magnesium alloys to substitute it