Igor Sousa Email & Phone Number

Jaguariúna, São Paulo, Brasil

● Responsável pelas áreas de manufatura, planejamento, lean manufacturing, manutenção, ferramentaria e supply chain. ● Reporte direto ao diretor da planta, com reportes em pontilhado para diretoria na França. ● Elaboração de planejamento estratégico para atendimentos de metas e resultados indicados pela matriz. ● Gestão geral das operações da empresa, de forma integrada com os setores de Garantia da Qualidade e P&D. ● Liderança de equipes de projeto e atividades para… Show more ● Responsável pelas áreas de manufatura, planejamento, lean manufacturing, manutenção, ferramentaria e supply chain. ● Reporte direto ao diretor da planta, com reportes em pontilhado para diretoria na França. ● Elaboração de planejamento estratégico para atendimentos de metas e resultados indicados pela matriz. ● Gestão geral das operações da empresa, de forma integrada com os setores de Garantia da Qualidade e P&D. ● Liderança de equipes de projeto e atividades para melhoria contínua dos processos e redução de custos. ● Responsável pelo CAPEX da área de operações e gestão de metas e resultados das áreas operacionais. Show less

Indaiatuba, São Paulo

Small Brazilian company in the Medical Devices businessAssignments:• Responsible for the areas of planning, manufacturing, logistics, customer service, supplies, engineering and IT. Joint management of the areas: commercial and financial.• Reporting directly to the company's CEO and member of the Executive Committee.• General management of the company's operations, in an integrated manner with the Quality Assurance and R&D sectors.• Leadership of project teams and… Show more Small Brazilian company in the Medical Devices businessAssignments:• Responsible for the areas of planning, manufacturing, logistics, customer service, supplies, engineering and IT. Joint management of the areas: commercial and financial.• Reporting directly to the company's CEO and member of the Executive Committee.• General management of the company's operations, in an integrated manner with the Quality Assurance and R&D sectors.• Leadership of project teams and activities for continuous improvement of processes and cost reduction.• Responsible for the annual budget and management of goals and results of the operational areas.• Management through tools, such as: Canva, SWOT, CRM, KPI, OBZ, etc.Main Achievements:• Responsible for the implementation of the company's new ERP.• Project to improve the filling area, with a productivity gain of 27%.• 13% reduction in packaging loss through improvements in the washing system.• Implementation of customer service and reverse logistics processes.• Coordination of the contingency plan necessary to contain the risks of the COVID-19 pandemic. Show less

Vinhedo, São Paulo, Brasil

Large German multinational in the Medical Devices segmentAssignments:• Management and supervision of the areas of PPC and materials, machining (CNC and tooling), assembly, packaging, woodwork and injection, with direct interaction with the areas of regulatory affairs, logistics and product engineering.• Direct reporting to the plant manager and dotted line to global project managers and global process manager in Germany.• Member of the Global Groups (groups with 1 member… Show more Large German multinational in the Medical Devices segmentAssignments:• Management and supervision of the areas of PPC and materials, machining (CNC and tooling), assembly, packaging, woodwork and injection, with direct interaction with the areas of regulatory affairs, logistics and product engineering.• Direct reporting to the plant manager and dotted line to global project managers and global process manager in Germany.• Member of the Global Groups (groups with 1 member from each country) of processes and lean manufacturing, with direct interaction with the factories of: China, USA, Germany and Austria.• Factory budget management, to meet the annual budget and management of the KPI`s of the operational areas.• Responsible for going to Germany to obtain trainings and new processes, and bring them to Brazil.• Development, training and qualification of employees on the factory floor.• Joint performance with the regulatory area for GMP maintenance, preparation for audits and maintenance of certifications.Main Achievements:• Change of manufacturing plant from RJ to SP.• Improvement of the productive environment, through training and workshops with employees.• Implementation of a project in the injection area, increasing product quality and reducing the volume of non-conformities by 19%.• 12% reduction in the total cost of maintenance of the machines through the implementation of the preventive maintenance system. Show less

Rio De Janeiro, Brasil

Assignments:• Responsible for all the manufacturing processes, as well as managing the production and maintenance KPI`s.• Reporting directly to the Production Manager, with a dotted line for the Process Engineering Manager in SP and for the Global Project Manager in Germany.• Leader of production improvement projects and manufacturing processes, with direct interaction in the global process group (Germany, China and USA).• Mapping, design, improvement and implementation of new… Show more Assignments:• Responsible for all the manufacturing processes, as well as managing the production and maintenance KPI`s.• Reporting directly to the Production Manager, with a dotted line for the Process Engineering Manager in SP and for the Global Project Manager in Germany.• Leader of production improvement projects and manufacturing processes, with direct interaction in the global process group (Germany, China and USA).• Mapping, design, improvement and implementation of new production processes and development of processes for new products according to project specifications.• Coordination of projects to improve product quality.• Management of productive improvements throughout the factory (layouts, view management, tooling improvement, etc.).Main achievements:• Improvement of product quality, through training and new production techniques brought directly from Germany.• Cost reduction of 8% in products from the PU injection area.• Cost reduction of 14% in components from the machining area.• Implementation of lean manufacturing tools in production, such as: 5S, Kanban, Kaizens and TPM. Show less

Santa Cruz Da Serra - Duque De Caxias

Large American multinational in the oil and gas segmentAssignments:• Management and Supervision of a team from the plant's Quality Control sector.• Coordination of squads to improve plant manufacturing processes.• Responsible for evaluating documentation to meet product quality requirements.• Preparation, dissemination and training in the manufacturing areas of procedures, work instructions, process flows and technical bulletins.• Application of SIX SIGMA practices… Show more Large American multinational in the oil and gas segmentAssignments:• Management and Supervision of a team from the plant's Quality Control sector.• Coordination of squads to improve plant manufacturing processes.• Responsible for evaluating documentation to meet product quality requirements.• Preparation, dissemination and training in the manufacturing areas of procedures, work instructions, process flows and technical bulletins.• Application of SIX SIGMA practices to achieve goals in the areas of processes and quality;• Use of quality tools such as: 5W2H, DMAIC, PDCA, Ishkawa, Paretto, SMART, among others.Main achievements:• Reduction of scrap levels from production processes (total reduction: 16%);• Reduction of non-conformity levels from suppliers (total reduction: 12%);• Implementation of fly inspection and sample inspection methodology;• Experience in ISO, API and PGQMSA audits;• Modifications of manufacturing processes, increased productivity through templates. Show less

Santa Cruz Da Serra - Duque De Caxias

- Responsible for monitoring ISO, PGQMSA and API audits.- Maintenance of documentation of the quality management system of the manufacturing plant.- Training and qualification of internal employees in relation to procedures and work instructions.- Analysis of non-compliance and corrective and preventive actions, carrying out the maintenance of the actions together with the responsible areas and analysis of effectiveness after the implementation of the defined actions.-… Show more - Responsible for monitoring ISO, PGQMSA and API audits.- Maintenance of documentation of the quality management system of the manufacturing plant.- Training and qualification of internal employees in relation to procedures and work instructions.- Analysis of non-compliance and corrective and preventive actions, carrying out the maintenance of the actions together with the responsible areas and analysis of effectiveness after the implementation of the defined actions.- Quantification of data for the elaboration of factory indicators.- Coordination of internal audits.- Experience in qualification and development of suppliers and periodic audits to maintain contractual requirements. Show less

Rio De Janeiro / São Paulo

Large French multinational in the home appliance industryQuality inspections in customers / suppliers and audits in the company's product distributors.Field work in direct contact with end customers to control logistical processes, control of item return / rejection processes, indicator reports, situational reports of returns, audits on suppliers and distributors of products provided by the company, search for data for continuous process improvement.• Achievements in the… Show more Large French multinational in the home appliance industryQuality inspections in customers / suppliers and audits in the company's product distributors.Field work in direct contact with end customers to control logistical processes, control of item return / rejection processes, indicator reports, situational reports of returns, audits on suppliers and distributors of products provided by the company, search for data for continuous process improvement.• Achievements in the period:- Implementation of the direct inspection system in distributors in the State of Rio de Janeiro;- Survey of statistical data on product non-compliance in Rio de Janeiro;- Periodic presentations at the headquarters in São Paulo of the results obtained in RJ. Show less

Belford Roxo - Rio De Janeiro

Large American multinational in the oil and gas segmentResponsible for the entire area of quality control documentation, elaboration of Data Book`s, analysis of raw material certificates, organization of all certificates, execution of traceability of raw material, reading and interpretation of drawings, measurements used various instruments of metrology, receiving inspections, machining inspections, inspections in the assembly area, structural boiler inspections and final product… Show more Large American multinational in the oil and gas segmentResponsible for the entire area of quality control documentation, elaboration of Data Book`s, analysis of raw material certificates, organization of all certificates, execution of traceability of raw material, reading and interpretation of drawings, measurements used various instruments of metrology, receiving inspections, machining inspections, inspections in the assembly area, structural boiler inspections and final product inspection, presentation of equipment to customers, monitoring of operating tests. Show less

Master Of Business Administration (Mba), Engenharia De Processos

Engenheiro De Produção, Engenharia

Técnico Em Mecânica, Mecânica Industrial