Maintenance Objectives for Crusher, Raw Material Stacking, Reclaiming, and Raw Press1. Minimize breakdown time and ensure trouble-free operation.2. Reduce maintenance costs as compared to the previous fiscal year.3. Increase Mean Time Between Failures (MTBF) to maximize equipment availability.4. Maintain minimal Mean Time To Repair (MTTR) through efficient sourcing and spare parts management.5. Conduct Root Cause Analysis (RCA) for breakdowns and implement corrective… Show more Maintenance Objectives for Crusher, Raw Material Stacking, Reclaiming, and Raw Press1. Minimize breakdown time and ensure trouble-free operation.2. Reduce maintenance costs as compared to the previous fiscal year.3. Increase Mean Time Between Failures (MTBF) to maximize equipment availability.4. Maintain minimal Mean Time To Repair (MTTR) through efficient sourcing and spare parts management.5. Conduct Root Cause Analysis (RCA) for breakdowns and implement corrective actions.6. Prepare and submit daily progress reports.7. Maintain accurate and up-to-date maintenance records in SAP, including: - Weekly - Fortnightly - Monthly - Quarterly - Half-yearly - Yearly8. Maintain optimal working conditions and prioritize workplace safety.Maintenance of MV motors from 800 kW upto 4 MW installed in plantSuccessfully replaced and commissioned 4000kW slip ring motor including LRS and lubrication unit in place of 3300 kW VFD driven MV motor.Maintenance of MV VFDs upto 3500 kW of Harvest By Schneider Electric Show less

Technical Expertise:Hands-on experience with:- SUPCON ECS100- SUPCON ECS700

Project Experience: Bestway Cement Limited Farooqia (6500 TPD)Project Scope:Successfully executed erection and commissioning of:- Kiln Feed System- Kiln- Coal Mill- Packing PlantKey Responsibilities:Operations:1. Generated daily energy consumption reports.2. Monitored and performed dehydration of transformers.3. Operated and maintained Variable Frequency Drives (VFDs).4. Ensured power flow from Grid Station to… Show more Project Experience: Bestway Cement Limited Farooqia (6500 TPD)Project Scope:Successfully executed erection and commissioning of:- Kiln Feed System- Kiln- Coal Mill- Packing PlantKey Responsibilities:Operations:1. Generated daily energy consumption reports.2. Monitored and performed dehydration of transformers.3. Operated and maintained Variable Frequency Drives (VFDs).4. Ensured power flow from Grid Station to equipment through substation, documenting Single Line Diagrams.Maintenance:1. Parameterized soft starters.2. Maintained Motor Control Centers (MCCs), Medium Voltage (MV) & Low Voltage (LV) motors.3. Managed spare parts inventory for smooth plant operation.Energy Optimization:1. Analyzed process flow, recommending changes/interlocks to reduce energy consumption (kWhr).2. Maintained optimal kWhr/ton.Documentation:1. Updated and maintained equipment maintenance records. Show less