Ismael Junior

Ismael Junior Email and Phone Number

Manufacturing Equipment Engineer @ Lilium
gilching, bavaria, germany
Ismael Junior's Location
Limeira, São Paulo, Brazil, Brazil
Ismael Junior's Contact Details

Ismael Junior work email

Ismael Junior personal email

n/a
About Ismael Junior

•Over than 20 years in Aeronautical industries. from February 2013 I have joined a new challenge to develop together the other teams the Embraer E2.•Other challenge in the professional live, was the update at manufacturing line of Super Tucano Family where was developed new concept of manufacturing process, toolings, new suppliers and definiton of CAPEX and OPEX.•Specialist in Manufacturing Process and Tooling development to aeronautic sector.•Knowledge and experience with suppliers (international and national), supplier contract and the development new suppliers to base list of Embraer. •Planning and Administration of design team, technical studies and design/hour of analysis.•Studies to reduce the numbers of non-conformities, lead time and costs.•As Manufacturing Engineer, the main activity are: study and analyses of root cause, improvement continues of process to avoid scape, update or new work instructions and support to worker during the jobs.•Elaboration of CAPEX and OPEX for Super Tucano program.•Elaboration of tooling cost estimate for new designs.•Coordination of technical team to development tooling.•Experience using the software Catia V5, to development product and tooling to automobile and aeronautic sector.•Follow-up with international and national supplier during the phase of development of tooling and process to Embraer E2.•Large experience as user Catia V5 for development tooling and product.

Ismael Junior's Current Company Details
Lilium

Lilium

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Manufacturing Equipment Engineer
gilching, bavaria, germany
Website:
lilium.com
Employees:
553
Ismael Junior Work Experience Details
  • Lilium
    Manufacturing Equipment Engineer
    Lilium Dec 2023 - Present
    Weßling, Baviera, Alemanha
    • Responsible for acquiring equipment and tools for the Structural Assembly and Final Assembly lines of the so-called Evtol Aircraft.•Preparation, management and implementation of Capex projects for the prototype and serial phase.•Application of training to the production team for the use of Semi-Automatic Equipment.•Study analysis for balancing and duplication of equipment, according to the increase in production cadence.• Follow-up with suppliers and mapping of risks and impacts of delays in implementing equipment.• Implementation of management and flow for the procurement, development and monitoring of equipment and processes with new suppliers.
  • Sonoco Do Brasil
    Manufacturing Engineer
    Sonoco Do Brasil Feb 2023 - Dec 2023
    Araras, São Paulo, Brasil
    • Monitoring and introduction of 7 waste metodoloy at the Araras-SP and Alfenas-MG facilities.• Improvement projects on production lines, validating opportunities for improvement and cost reduction with the teams.• Member of the Focused Improvement (WCM) pillar, enabling and applying ideas forcollected by the operation.• Application of Kaizen and operational flow analysis for the new manufacturing expansion at the Araras-SP facilities.• Analysis of the Good Ideas program with a focus on safety and operational result.• Study to optimize the paper rewinding process using the Swot Matrix.• Feasibility for acquiring new machinery and CP / CPK analysis.
  • Embraer
    Senior Manufacturing Engineer - Interior Assembly - Legacy 450/500 - Praetor Family
    Embraer Jun 2020 - Aug 2022
    • Engineer responsible to follow up and sustaining of Manufacturing Line of Praetor Family (500 / 550).• Interface among Manufacturing Engineering and Product Engineer to solve the problem in specific case.• Responsible to analyse and prepare document to rework after COLD SOAK FLIGHT.• Cold soak flight monitoring to analyze noise and event problems in furniture during flight.• Follow up to supplier of Galley, Toilet, Valance and other components to auxiliary during the preparation of documents to rework on site.• Responsible to transition information between Embraer Brazil and Embraer Melbourne to open item necessary to do some aircraft (Interior Assembly).
  • Embraer
    Senior Manufacturing Engineer - Military Aircraft - Super Tucano
    Embraer Feb 2013 - Jul 2020
    •Support at Structure Assembly lines to solve the technical issues ensuring complete drawing requirements fulfillment, production sustaining and applying LEAN Manufacturing to our process cost and time reduction.•Risk Assessment and Capacity Survey application.•Responsible to define together team the CAPEX for future investment of production line.•Interface among Manufacturing Engineering, Tooling Engineering, Planning team and Production to define new acquisition and modification tooling to solve problem during the assembly process of fuselage.
  • Embraer
    Senior Tooling Engineer - Commercial Jets / Executive Jets / Military Aircraft
    Embraer Jan 2017 - Mar 2018
    São José Dos Campos E Região, Brasil
    •Responsible to do follow up at supplier during the phases of design (Preliminary, critical and final design)•Elaboration of technical specification and technical proposal to send to supplier.•Specialist to develop assembly jig to variants segment of aircraft (fuselage, wing, panel, final assembly, test).•Specialist engineer to acquisition of different way to get the tooling ( new buy, modifications, built to print and automation) all segments of aircraft.
  • Embraer
    Senior Manufacturing Engineer - Commercial Jets - E2 Family
    Embraer Feb 2013 - Jan 2017
    •Engineer responsible for the definition of costs and feasibility in the commercial area for the internal assembly strategy of the Wing Stub segment in the pre-design phase of the new aircraft E2 family.•Responsible of study and implementation of layout referent excellence center for fuselage junction (fuselage, forward, center fuselage, wing box, rear) of the new E2, where was done interfaces with Infrastructure Engineering and tooling suppliers of all segments.•Follow up with international suppliers for definitions of best concept, cost and assembly technologies to segments (Wing Stub, Center Fuselage II / Floor Grid).•Support to Embraer sub-contract team for the assembly of the floor grid prototypes (Cockpit / Center Fuselage I / Plug)•Responsible to provide of Production line support for E2 prototypes (four aircraft prototypes) where the main activity was the interface among Project Engineering, Stress Analysis Engineering, Manufacture Engineering, Quality Engineering, Tool Engineering and Planning team and Production reporting and solving the discrepancies found during the assembly process and performing FAI of the segments.
  • Behr
    Product Engineer
    Behr Oct 2010 - Feb 2013
    Brasil
    •Engineer responsible for the development of Air Conditioning Units, Heating and Ventilation Unit for passenger cars and commercial vehicles.•Study application of Cost Reduction.•Application and monitoring of new products (phase-in / phase out).•Interface with customer to realize test of product.•Development to use the Bubbles Glass (3M component) mixed with raw material PPT20 in the injection of plastic parts.•Engineer responsible for interface between Behr Brasil and Behr India at the development of the Design of the Air Conditioning Unit of the Renault X52 project and Volkswagen UP.
  • Winnproject Epp Engenharia
    Owner
    Winnproject Epp Engenharia Jul 2007 - Oct 2010
    •Responsible for technical proposals and technical evaluations/visits•Team management for tooling development: Assembly Jigs, control, cut and weld, drilling, platform, transport car and others•Project Management of Embraer and Kawasaki projects. •Project analyze and product development of Embraer,Peugeot , Delphi.
  • Winnproject Epp Engenharia
    Tooling Designer
    Winnproject Epp Engenharia Mar 2005 - Jun 2007
    São José Dos Campos E Região, Brasil
    •Elaboration of technical proposals and follow up with customer•Elaboration of process and improvement of tools and tooling for Embraer..•Analysis and study for the replacement of steel profiles for pultruded fiberglass profiles.•Active participation with customer in the development of process, machining and tooling for primary parts.•Management of teams for the development of tooling: assembly, control, cutting and welding templates, forming, platform, transport car, storage car, drilling mask, slings and general structures..•Development of machining devices for cnc and conventional machines of serial and non-serial parts.•Modifications in products, solving technical problems showing new alternatives, analyzing details of parts supply and reduction cost to commercial feasibility.•Project follow-up (turn-key) and prototypes (try-out) with Embraer, Peugeot, Delphi, Universal, Alltec, Winnstal.
  • Promotive Do Brasil
    Tooling Designer And Project Manager
    Promotive Do Brasil May 2003 - May 2005
    São José Dos Campos E Região, Brasil
    •Elaboration of technical proposals and follow up with customer•Management of teams for the development of tooling: assembly, control, cutting and welding templates, forming, platform, transport car, storage car, drilling mask, slings and general structures..•Development of product and tooling for Renault and Honda production line.•Development of tooling to fiberglass parts and carbon parts (wing / horizontal stabilizer) for 170/190 jets.•Project follow-up (turn-key) and process with the company Embraer
  • Promotive Do Brasil
    Tooling Designer
    Promotive Do Brasil Mar 2000 - May 2003
    •Responsible for technical proposals and technical evaluations/visits•Team management for tooling development: Assembly Jigs, control, cut and weld, drilling, platform, transport car and others•Products and tooling development for automobilist segment: lateral door, painel, bumper•Projects Development for Fiat, Embraer, General Motors, Volkswagen.

Ismael Junior Skills

Aerospace Catia Composites Engineering Aircraft Manufacturing Aviation Cad 5s Aeronaves Desenvolvimento De Produtos Engenharia Iso Metodologia Kaizen Ppap Ppap Product Development Seis Sigma Setor Aeroespacial

Ismael Junior Education Details

Frequently Asked Questions about Ismael Junior

What company does Ismael Junior work for?

Ismael Junior works for Lilium

What is Ismael Junior's role at the current company?

Ismael Junior's current role is Manufacturing Equipment Engineer.

What is Ismael Junior's email address?

Ismael Junior's email address is ic****@****.com.br

What schools did Ismael Junior attend?

Ismael Junior attended Universidade Do Vale Do Paraíba, Senai Luiz Varga.

What skills is Ismael Junior known for?

Ismael Junior has skills like Aerospace, Catia, Composites, Engineering, Aircraft, Manufacturing, Aviation, Cad, 5s, Aeronaves, Desenvolvimento De Produtos, Engenharia.

Who are Ismael Junior's colleagues?

Ismael Junior's colleagues are Yannick Bunk, Pelin Akkaş, Zgripcea Liliana, Jaqueline Madi Goncalves, Martina Schreiber, Francesco Fornari, Benjamin Saage.

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