I would like to take this opportunity to introduce myself and familiarize you with my qualifications for the position. I am a seasoned Procurement and Quality Engineer including MRB professional with extensive experience with Manufacturing Engineering, operations, process engineering and implementation of solutions in support of strategic business objectives. I have worked with Gulfstream in Savannah GA, Boeing in Charleston SC, and with Triumph in Grand Prairie and Dallas TX, UTC in Foley, Al. including various suppliers.I believe the description of this position fits well with my considerable aerospace experience including: Previous Secret Security Clearance, certification in QA MRB, extensive experience in root cause analysis and corrective action using Green Belt and Lean Six Sigma processes. Using my acquired expertize, I have worked very well within many different positions dealing with all Gulfstream aircraft programs, Boeing (commercial and military), as well as Sikorsky aircraft. My personal work ethic maintains professionalism, integrity, and devotion. I adapt exceptionally well with a change environment while sustaining maximum standards. I am confident that I would be an asset to your organization!
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Quality EngineerUtc Aerostructures - Contractor Jun 2016 - Jul 2017Foley, AlabamaQuality Assurance inspector on the Bombardier and Embraer Composites Nacelles• Inspection per ANSI Y 14.5 using engineering requirements. • Evaluate FAI and Conformity’s per AS 9102.• Validate Non-conformances prior to submittal to Liaison Engineering, and verified repairs.
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Quality Assurance EngineerTriumph Group - Contractor Feb 2016 - Jun 2016Red Oak, TxSupplier Quality Representative on the Bombardier Aircraft, Source Inspect, 1st Article verification, Non Conformance and RCCA validation.• Sourced inspection per ANSI Y 14.5 using engineering requirements. • Evaluated FAI and Conformity’s per AS 9102 prior to input into Net Inspection.• Validated Non-conformances prior to submittal to Liaison Engineering. • Ensured robust Root Cause and Corrective Action exist for Non-conformances.
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Procurement Quality Engineer IiiGulfstream- Contractor Feb 2014 - Dec 2015Savannah GeorgiaGulfstream G450, G500, G550, G600 and G650 aircraft Performed process supplier non conformances, validated 1st article inspections, performed client audits, validated Suppliers for product manufacturing. • Achieved MRB certification on G450, G500, G50, G600, and G650 programs.• Conferred and Validated with Liaison Engineering as well as M&P for engineering dispositions.• Drove issues to closure in a timely manner using RCCA investigations, such as cause and effect diagram, 5 why's, and implemented Gulfstream's rapid problem solving program.• Trained as a FAA Mandated Supplier Auditor which included certification of Supplier in the production of Gulfstream product. Performed over 12 Supplier Audits.• As an SQE, prepared FAA Mandated Audits. Traveled to suppliers for FAA mandated audits on a rotating schedule ensuring all suppliers are audited within a three-year period. . Led team investigation to verify manufacturing requirements. Discrepancies were corrected, saving $1000’s of dollars per aircraft. • Investigated processes to determine if non-conforming parts could be used prior to routing to Design and Liaison Engineer routing. Performed R3 matrices for “return to supplier, scrap, rework to blueprint requirements and concurring with engineer disposition”. • Reviewed MPD for special requirements (penetrant, ultrasonic etc.), ensured functional codes are imbedded in the purchase orders. (FAI’s Conformities) Eliminating Safety of Flight issues, saving 10’s of thousands of dollars on a yearly basis. • Consolidated details into kits and delivered to the line for point of use at next assembly. Warehouse space was eliminated. Assembled Kits were delivered to the line ready for installation into next assembly. This resulted in a savings of $590.00 dollars per aircraft.
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Quality Engineer Iii / Supplier WebTriumph Group - Contractor Aug 2012 - Oct 2013Grand Prairie Tx Manage the compliance of the quality activities of suppliers and facilities through the application of system, product and process audits to the requirements of FAA approved data. Perform 747 and 767 Aircraft Supplier Web duties with MRB Designee Authority to generate PRA dispositions which include, providing liaison support regarding supplier and facility performance to established requirements, and corrective actions. Including performing surveillance, source inspections and first article inspections at supplier facilities, and monitor the inspection system performance throughout all Operations, Materials and Repair Stations. Review and process Root Cause Corrective Actions (RCCA) using Lean Six sigma Processes on Supplier and facilities products, verifying required corrective action implementation for timeliness and effectiveness. Provide clear direction to subordinates, peers (Inspectors, QE’s ME’s) and suppliers, with written and/or oral feedback to upper management. Perform GDAT (ANSI Y 14.5), FAI’s (AS 9102), stock purges, aircraft line checks, NOE’s (notice of escapements), and testing verifications. Initiate inspection, testing and evaluation techniques for incoming products that included teaming up with suppliers to define and document processes, flow diagrams, and process Failure Mode Effect Analysis (FMEA’s) as required. Train and energize my team, build relationships while interfacing with Engineering, Production, support personnel, customer and suppliers to resolve production issues. This includes 5 S and lean manufacturing while ensuring First Time Quality and reducing turnaround time with delivering outstanding results. -
Quality Engineer / Supplier WebBoeing - Contractor Sep 2010 - Aug 2012Charleston, South Carolina Manage the compliance of the quality activities of suppliers and facilities through the application of system, product and process audits to the requirements of FAA approved data. Perform 787 Aircraft Supplier Web duties with MRB Designee Authority to generate PRA dispositions which include, providing liaison support regarding supplier and facility performance to established requirements, and corrective actions. Including performing surveillance, source inspections and first article inspections at supplier facilities, and monitor the inspection system performance throughout all Operations, Materials and Repair Stations. Review and process Root Cause Corrective Actions (RCCA) using Lean Six sigma Processes on Supplier and facilities products, verifying required corrective action implementation for timeliness and effectiveness. Provide clear direction to subordinates, peers (Inspectors, QE’s ME’s) and suppliers, with written and/or oral feedback to upper management. Perform GDAT (ANSI Y 14.5), FAI’s (AS 9102), stock purges, aircraft line checks, NOE’s (notice of escapements), and testing verifications. Initiate inspection, testing and evaluation techniques for incoming products that included teaming up with suppliers to define and document processes, flow diagrams, and process Failure Mode Effect Analysis (FMEA’s) as required. Train and energize my team, build relationships while interfacing with Engineering, Production, support personnel, customer and suppliers to resolve production issues. This includes 5 S and lean manufacturing while ensuring First Time Quality and reducing turnaround time with delivering outstanding results. -
Quality Engineer Iii / Supplier WebTriumph Group Feb 1986 - Sep 2010Dallas/Fort Worth AreaPerformed 747, 757, 767, DC-10, C-17, C-5, V-22, F-18, F-22, G-IV, G-V and H-60 aircraft shipside support duties with MRB Designee authority to execute PRA Dispositions that include supporting liaison dispositions and conduct product, system, or process failure investigations, and provide technical assistance in resolution of quality issues. Coordinate quality assurance program plans, monitor and modify audit schedules, evaluate acceptance test programs, and quality engineering requirements of suppliers or facilities and review to ensure program effectiveness and integrity.Verify GDAT, FAI’s, and accomplished stock purges, Aircraft Line checks, and NOE’s. Initiate inspection, testing and evaluation techniques for incoming products by teaming up with suppliers and facilities to define and document process issues. Developed, modified, applied and maintained quality standards which include implementation of methods and procedures for inspections, testing and evaluating the precision and accuracy. Train and develop inspectors on reporting non-conformances and enhancing quality by reducing turnaround time. Work with other departments as needed to meet quality compliance of parts and processes. Performed FAI’s using GDAT, CMM and various precision measuring instruments (Height Gauge, Oditest, Micrometer, Inter-micrometers and Calipers). Performed Metrology Metallurgy test using Rockwell Hardness and Electrical Conductivity tests on partially finished products ensuring conformity to engineering requirements. Witness/validate acceptance, qualification, interchangeability, configuration and compatibility test. Coordinate documentation for FAA Compliance. Generated non-conformances for repair, rework, scrap, and engineering dispositions that involve in-depth investigations for root causes. This requires interpretation of blue prints, engineering changes, and joint definition modules while, interfacing with other departments utilizing MES systems, Mylar’s, and Catia. -
Mrb Quality EngineerTriumph Aerostructures - Vought Aircraft Division 1986 - 2010
James Mcfalls Skills
Frequently Asked Questions about James Mcfalls
What is James Mcfalls's role at the current company?
James Mcfalls's current role is Quality Engineer.
What skills is James Mcfalls known for?
James Mcfalls has skills like Lean Manufacturing, Six Sigma, Quality Assurance, Software Documentation, Testing, As9100, Fmea, Aircraft, Continuous Improvement, Root Cause Analysis, Engineering, Value Stream Mapping.
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