Tooling Go Ahead activities for Renault XFK Project

Renault Nissan Business Centre India Pvt Ltd, Chennai | Engineer Architecture & Planning | Since June 2018• Digital Mockup for the new Product From Upstream to Tooling Go Ahead Identifying Process, Assembly Seq. Bench marking Concerns & Proposing the Counter measure for the same Packaging Water Pumps 150W,120W,20W, OBC PEB Unit, DCDC,CTP Units VSP, Degassing Tanks, Brake System (MKC2)• Defining Cooling Hoses Layout & HVAC Pipes Design as per 1D Simulation Circuit Diagram Creation of… Show more Renault Nissan Business Centre India Pvt Ltd, Chennai | Engineer Architecture & Planning | Since June 2018• Digital Mockup for the new Product From Upstream to Tooling Go Ahead Identifying Process, Assembly Seq. Bench marking Concerns & Proposing the Counter measure for the same Packaging Water Pumps 150W,120W,20W, OBC PEB Unit, DCDC,CTP Units VSP, Degassing Tanks, Brake System (MKC2)• Defining Cooling Hoses Layout & HVAC Pipes Design as per 1D Simulation Circuit Diagram Creation of Mounting Brackets for Water Condenser, EV, Accumulator in (Upstream & Concept Phase) Battery Docking/Packaging Mounting, HV (High Voltage) LV (Low Voltage) Harness Process Defining Design Level Convergence to get concern free Product with Consideration of Manufacturing feasibility, Assembly, Process, Safety with Cross Functional Team• Lead the engineering team, with team members working from various locations, through various project phases. Carry out make-buy assessments as and when needed, establish subcontractors needed to deliver subcontracted part pf project scope, drive any such subcontractors to ensure overall project success Show less

• Study of Customer Detailed Input (Package Study) Preparing Module Matrix in Excel sheet. Designing Radiator & CAC Tanks by complying Customer standards and Plastic Design Guide lines also considering Manufacturability of stamped & rolled Parts• Creating various level assemblies by considering required clearances. Creating data for CFD FEA analysis. Fulfilling Customer Requirement, Preparation of Cooling Module Drawings, Applying GD&T, stack up analysis. PLM activities of Part number… Show more • Study of Customer Detailed Input (Package Study) Preparing Module Matrix in Excel sheet. Designing Radiator & CAC Tanks by complying Customer standards and Plastic Design Guide lines also considering Manufacturability of stamped & rolled Parts• Creating various level assemblies by considering required clearances. Creating data for CFD FEA analysis. Fulfilling Customer Requirement, Preparation of Cooling Module Drawings, Applying GD&T, stack up analysis. PLM activities of Part number creation, Maintain Bill of Materials (BOM) and cad data in INTEGRA, Engineering Data Management. Process Knowledge Sheet metal Design, Plastic Injection Moulding, Stamping, DFMEA, PFMEA, SOR, SOP, Series Release Activities• Designing components and assemblies with strong understanding of design and functionality of the products. Design work for Generator Service Engineering projects. Supporting service R&D initiatives and contributing to solution improvement through innovative approach to the complex problems Show less

• Designing fuel system for all HCV vehicles as per requirement & recommend new design proposals. Concept design in engine parts for performance or to resolve issues, vehicle & system level packaging, concepts to product design up to release level. Writing technical documentation for machine operators.• Concepts in CATIA V5 (part, product, sheet metal, surface). 3D models & 2D drawings with annotations, installations Drawing, BOM, DMU support, M-groups, material selection with M&M std… Show more • Designing fuel system for all HCV vehicles as per requirement & recommend new design proposals. Concept design in engine parts for performance or to resolve issues, vehicle & system level packaging, concepts to product design up to release level. Writing technical documentation for machine operators.• Concepts in CATIA V5 (part, product, sheet metal, surface). 3D models & 2D drawings with annotations, installations Drawing, BOM, DMU support, M-groups, material selection with M&M std. Discipline data management. Change & new proposal for oil sump, dip stick, oil filling, brackets, fuel tanks(plastic & CR steel) in different shapes, strainers, rubber components, fuel lines, fuel filters, etc. Design calculations & proposals for CAE. Designing, manufacturing, and installing components that fulfil requirements.• Analyzing problems or deficiencies and developing solutions to resolve them. Conducting experiments and evaluations to improve and innovate product designs. Creating plans and designs using CAD technology. Estimating budgets and time scopes for each project. Show less

• Studying the existing models & Drawings. Doing Auto Cad work for design application. Create methodology-base verification test benches and test cases and Design Verification for same.• Quality deliverables through regressions. Verification coverage code-coverage, functional coverage, assertions, to achieve 100% verification completeness. Reviews and feedback to design/architecture teams• Preparing necessary changes for all kind of customer related new projects. Forwarding the Drawings… Show more • Studying the existing models & Drawings. Doing Auto Cad work for design application. Create methodology-base verification test benches and test cases and Design Verification for same.• Quality deliverables through regressions. Verification coverage code-coverage, functional coverage, assertions, to achieve 100% verification completeness. Reviews and feedback to design/architecture teams• Preparing necessary changes for all kind of customer related new projects. Forwarding the Drawings & models (PDF files) to the customers for Approval purpose. If customer approve concept then issuing for manufacturing. Show less