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At Greenlight Optics, my leadership in manufacturing engineering and quality assurance has been instrumental in creating a new quality system that achieved ISO 9001 certification and qualifying over 30 new products, including medical devices and complex assemblies for production. Our team successfully managed a critical facility relocation, significantly enhancing production capacity and implementing Industry 4.0 technologies for improved data analytics and predictive maintenance. Our efforts have not only streamlined the operation but made the business more scalable. We have earned a reputation for great service and quality in the optics industry.I've contributed to other manufacturing scale-ups and quality system enhancements by providing strategic leadership combined with hands on work.My background as a Senior Product Integrity Engineer at Evenflo, Inc. and as a Manufacturing Engineer Supervisor at 3M has laid a strong foundation for my commitment to product safety and quality in manufacturing. At 3M, I led the effort to bring a new consumer and business product from lab research and development to global scale-up. It was also at 3M that I refined and advanced my expertise in intellectual property strategy and development
Greenlight Optics, Llc
View- Website:
- greenlightoptics.com
- Employees:
- 25
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Director Of Manufacturing Engineering And Quality AssuranceGreenlight Optics, LlcCincinnati, Oh, Us -
Director Of Manufacturing Engineering & Quality AssuranceGreenlight Optics, Llc Jun 2011 - PresentCincinnati, Ohio AreaLed key strategic initiatives for this precision electro-optics manufacturer, driving organizational transformation and sustainable growth.Key Leadership Achievements:• Led production facility relocation and modernization project, enabling lights out operations that significantly increased production capacity and operational efficiency• Spearheaded Industry 4.0 practices, connecting equipment for real-time data analysis, maintenance prediction, and quality monitoring• Built and… Show more Led key strategic initiatives for this precision electro-optics manufacturer, driving organizational transformation and sustainable growth.Key Leadership Achievements:• Led production facility relocation and modernization project, enabling lights out operations that significantly increased production capacity and operational efficiency• Spearheaded Industry 4.0 practices, connecting equipment for real-time data analysis, maintenance prediction, and quality monitoring• Built and implemented company's ISO 9001-certified quality management system, strengthening operational standards and customer confidence• Managed successful launch of 30+ new products into full production, including medical devices and complex optical assemblies, ensuring efficient transition from development to manufacturing• Created an innovative database system that linked molding simulation data to actual production outcomes, improving product quality and reducing development time• Conceived and led development of custom in-house quality management and ERP software, transforming business operations and creating a unified platform that enabled company-wide quality engagement, improved efficiency, and supported scalable growth• Drove continuous improvement through targeted risk assessment and yield optimization projects Show less -
Sr. Product Integrity EngineerEvenflo, Inc. Mar 2009 - Jun 2011Miamisburg, OhProduct Development of juvenile products. Responsible for ensuring new products are tested to the required safety standards for products intended for use by infants and toddlers. • Ensured compliance with infant/toddler safety standards for new product development• Provided manufacturing scale-up consultation and quality system implementation• Integrated safety and quality requirements into new product designs• Supported current production as technical consultant for… Show more Product Development of juvenile products. Responsible for ensuring new products are tested to the required safety standards for products intended for use by infants and toddlers. • Ensured compliance with infant/toddler safety standards for new product development• Provided manufacturing scale-up consultation and quality system implementation• Integrated safety and quality requirements into new product designs• Supported current production as technical consultant for quality improvements Show less -
Manufacturing Technology Development Supervisor3M Jan 1999 - Mar 2009Cincinnati, Ohio Area2004 – 2009 Manufacturing Technology Development Specialist & SupervisorLed a team of engineers in developing advanced manufacturing technologies for 3M's micro projector business. This included pioneering a highly specialized injection molding process for optics, along with implementing product traceability, ESD control, assembly processes, inspection methods, equipment development, films, coatings, and capital planning. Played a key role in driving the intellectual property strategy… Show more 2004 – 2009 Manufacturing Technology Development Specialist & SupervisorLed a team of engineers in developing advanced manufacturing technologies for 3M's micro projector business. This included pioneering a highly specialized injection molding process for optics, along with implementing product traceability, ESD control, assembly processes, inspection methods, equipment development, films, coatings, and capital planning. Played a key role in driving the intellectual property strategy for this innovative product category, resulting in seven patents and numerous patent applications. Successfully launched the micro projector product by establishing a global supply chain and supporting the startup of a new manufacturing facility in Asia.2002 – 2004 Product Engineer Worked on 2 main plastic optic / assembly product lines to improve quality. Cut cycle time on one lens by 60%. Worked with German customer to significantly improve quality levels.1999 – 2002 Process EngineerProcess development for injection molded plastic optics. Cut molding cycle time of major lens product by 21%. Show less -
Internship - R&D CenterBoeing Commercial Airplanes Jun 1998 - Aug 1998Worked on research and development of the manufacturing of nacels, honeycomb structures/fiberglass and autoclave curing. -
Summer InternshipUs Precision Lens Jun 1997 - Aug 1997Cincinnati, Ohio, United States
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Kauffman Entrepreneur InternshipProgressive Products Inc. 1996 - 1997Manufacturing and new product R&D
John Duncan Skills
John Duncan Education Details
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Plastics Engineering Technology -
Business, Entreprenuership
Frequently Asked Questions about John Duncan
What company does John Duncan work for?
John Duncan works for Greenlight Optics, Llc
What is John Duncan's role at the current company?
John Duncan's current role is Director of Manufacturing Engineering and Quality Assurance.
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What schools did John Duncan attend?
John Duncan attended Pittsburg State University, Xavier University.
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What skills is John Duncan known for?
John Duncan has skills like Six Sigma, Injection Molding, Team Building, Lean Manufacturing, Manufacturing Engineering, Iso, Plastics, Investments, Value Investing, Process Improvement, Strategic Planning, Engineering.
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John Duncan's colleagues are Lauren Rutherford, Jeremy Swearingen, James Phillips, Matthew Belisle, Bari Rutherford, Nathan Rivard.
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