Jim Cunningham

Jim Cunningham Email and Phone Number

Principal Consulting Engineer @ Populus Group
Boulder, CO, US
Jim Cunningham's Location
Boulder, Colorado, United States, United States
Jim Cunningham's Contact Details

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About Jim Cunningham

8 years as Engineering People and Project Manager.3 years in small business start-up. Created LLCs for 3D printing, sports and fitness monitoring, and a music band.5 years as team lead in R&D engineering in charge of identifying, designing, and implementing prototypes for leading edge surgical instruments.17 years as manufacturing engineer setting up multi-million dollar manufacturing lines and managing sub-tier suppliers.Strong leadership background in support of the medical device and entrepreneur industry.Team player with analytical and technical competence, a keen sense for business, and demonstrated ability to learn key concepts quickly.Extensive experience with capital tooling, operations, maintenance, troubleshooting, injection molding, precision machining, high volume stamping, 3d printing, and repairs of complex mechanisms.Broad experience managing projects including planning, scheduling, estimating, managing internal and external vendors, and implementing solutions.Highly effective as a people manager, technical team lead, and project lead.Core CompetenciesEntrepreneurism and small business start-upPrototype techniquesProduct research and development (R&D)3D printingSolidWorks computer aided design (CAD)Technical writingCommunication to all organizational levelsTeam training, mentoring, and managementProduct and process managementVerification and validation (V&V)Plastic part designManufacturing implementationHigh volume manufacturingGood Manufacturing Practice (GMP)Component design in various materialsManufacturing line designLean manufacturing certificationProject Management Professional certificationCertified SolidWorks Expert (CSWE) mechanical design certificationChatGPT Expert certification

Jim Cunningham's Current Company Details
Populus Group

Populus Group

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Principal Consulting Engineer
Boulder, CO, US
Jim Cunningham Work Experience Details
  • Populus Group
    Principal Consulting Engineer
    Populus Group
    Boulder, Co, Us
  • Populus Group
    Principal Consulting Engineer
    Populus Group Oct 2024 - Present
    Boulder County, Colorado, United States
    Design ownership of Electrosurgical product lines. Consulting on design impact assessment of design and manufacturing modifications.
  • Medtronic
    Engineering People And Project Manager
    Medtronic Mar 2021 - Apr 2023
    Boulder, Colorado, United States
    Managed engineering team of five. Team was responsible for project management of cost saving and second source qualifications. Program manager organizing multiple projects to update packaging and artwork for EUMDR requirements and to eliminate parts from seven product codes for $1.5M annual savings.
  • Medtronic
    Principal Engineer
    Medtronic Sep 2015 - Mar 2021
    Boulder Colorado
    Responsible for a team of four engineers that manage cost savings projects in excess of $13M/year.
  • Help Me Make It, Llc
    Owner
    Help Me Make It, Llc Aug 2012 - Sep 2016
    Colorado
    If you're an entrepreneur or just have a great idea for a product that you can't find by conventional means, I can help you make it via 3-D printing technology. I am the sole proprietor.
  • Corewave, Llc
    Co-Founder
    Corewave, Llc Jan 2014 - Sep 2015
    Boulder, Co
    We are probing biometric signals for useful and actionable information.Principal duties include: Mechanical design and fabrication, seeing to monthly financial duties, legal liaison.
  • Leo Technologies, Llc
    Co-Founder
    Leo Technologies, Llc Oct 2012 - Jan 2014
    Boulder, Colorado
    Co-Founder of a consumer fitness monitoring line of products.
  • Covidien
    Principal Research And Development Engineer
    Covidien Jan 2007 - Jan 2012
    Project Lead - Manufacturing Methods For Cutting Method Using Electrical EnergyManaged Research & Development team (three teammates) in collaboration with external manufacturing partner to develop multiple alternative design paths.Project Manager - Exploration of Additive Manufacturing MethodsMentored, performed reviews, and developed goals for direct reports from senior CAD designer to Engineer II.Technical Lead - International Prototype Development ProjectGuided assessment of Indian design firm (HCL India) in producing an articulating instrument.Assessed technical abilities of HCL India, determined their usefulness to Covidien as an external design partner, and presented recommendations to upper management.Co-led international virtual meetings via Webex on a weekly basis: reviewed and critiqued concepts, guided subsequent design and prototyping efforts, determined timelines for next project phase. Project Lead - Re-posable 5mm Lap Vessel Sealing PrototypeManaged Research & Development team (three members) in collaboration with external prototype firm to develop concepts for re-posable design for use in Emerging Markets.Developed novel electrical interface to allow reprocessing of reusable section of instrument system.Wrote test protocols, reports, directed functional testing, and reported progress to upper management.Ensured budget and schedule goals were met.Project Lead - Articulating 5mm Lap Vessel Sealing PrototypeManaged Research & Development team (three members) in collaboration with external prototype firm to develop concepts for articulating instrument for use in Single Incision Laparoscopic Surgery.Worked with Marketing and Clinical Research to obtain design feedback from surgeons at medical conventions and animal labs across the United States.Developed several designs for articulation drives.Ensured budget and schedule goals were met.Wrote test protocols, reports, completed testing, and reported progress to upper management.
  • Covidien (Formerly Valleylab)
    Senior Operations Engineer
    Covidien (Formerly Valleylab) 1990 - 2007
    Boulder, Co
    Engineered new process designs including manufacturing lines and production assembly fixtures; participated in new product design development for concept and manufacturing considerations Key Product and/or Manufacturing Line Design Accomplishments:Multi-function Lap Device:Core and Design Team memberIntroduced concept of lubrication-less rack and pinion gear trainDeveloped concept of insulative nano-coating to decrease product sizeDeveloped automated assembly fixtures for force adjustment and small part assemblyDeveloped design of multi-durometer flexible insulationSmall jaw open vessel sealing device:Core and Design Team memberDeveloped novel sliding electrical connectionOpen Re-posable Vessel Sealing Family of Devices:Core and Design Team memberTeam leader for redesignDeveloped alternate gap setting methodDeveloped crimping method for electrical connection5 mm Lap Vessel Sealing Instrument:Core and Design Team memberDeveloped force transfer methodArgon Electrosurgical Instrument:Team leader for redesign efforts.Complete product redesign for manufacturing and reliabilityDeveloped glueless gas seal methodDeveloped novel sliding electrical connectionHand Switching Suction Coagulation Instrument:Team leader for redesign effortsDeveloped insulation displacement electrical connectionDeveloped robust fluid sealFoot Switching Suction Coagulation Instrument:Team leader for redesign effortsDeveloped novel method of electrical connection from cable to conductive tubeSecond Generation Lap Choly Device:Developed novel electrical connection for rotating conductive tubeDeveloped stamped metal spring to eliminate multiple coil springsDeveloped fluid seal interfaceFirst Generation Lap Choly Device:Core and Design Team memberArgon Lap Electrodes:Core and Design Team memberLap Monopolar Hand Switch Adapter:Core and Design Team memberLap Choly Monopolar Electrodes:Core and Design Team member

Jim Cunningham Skills

Medical Devices R&d Product Development Manufacturing Design For Manufacturing Product Design Design Control Lean Manufacturing Solidworks Cross Functional Team Leadership Six Sigma Quality System Biomedical Engineering Design Of Experiments Product Launch Root Cause Analysis Testing Minitab Fmea Surgical Instruments Engineering Management Injection Molding Pro Engineer Quality Assurance Research And Development Failure Mode And Effects Analysis Ptc Creo

Jim Cunningham Education Details

Frequently Asked Questions about Jim Cunningham

What company does Jim Cunningham work for?

Jim Cunningham works for Populus Group

What is Jim Cunningham's role at the current company?

Jim Cunningham's current role is Principal Consulting Engineer.

What is Jim Cunningham's email address?

Jim Cunningham's email address is js****@****hoo.com

What schools did Jim Cunningham attend?

Jim Cunningham attended Purdue University, Lean Manufacturing Certification University Of Kentucky, University Of Colorado Boulder.

What skills is Jim Cunningham known for?

Jim Cunningham has skills like Medical Devices, R&d, Product Development, Manufacturing, Design For Manufacturing, Product Design, Design Control, Lean Manufacturing, Solidworks, Cross Functional Team Leadership, Six Sigma, Quality System.

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