Serial Communications and Cyber Security development for Onshore Processing and Offshore Platforms on the BP ACE and BP Shaz Deniz 2 Projects in Azerbaijan.Configuration and implementation of cyber security solutions using Fortinet Fortigate firewalls.Consultation for the design, development and testing of each communications link from package to DCS.Protocols: Ethernet I/P, IEC61850, Modbus TCP, & RTU, Profinet and Profibus DPRedundant communications using PRPConfiguration and test of Emerson DeltaV solutions using EIOC and VIM (Virtual Interface Module) for Redundant TCP Communications.Factory Acceptance Tests at customer locations in UK, Germany, Poland, Switzerland, USA, Norway.

Lead Engineer Consultancy to E.ON (UK) based at Ratcliffe-on-Soar Power Station in Nottingham, UK.Key roles:Project Lead Engineer of Power Projects:> HP Heater Feedwater System> Fuel Oil Storage and Control System> Boiler Sootblowers Control> Water Treatment Plant System UpgradeBudget planning, tracking and control. Personal responsibility for capital projects totalling £750k.Project planning and scheduling using analogous and parametric estimation techniques.Management and procurement of instrumentation and 3rd party installations.Responsible for design review and approval processes with Competent Body peer reviewProject Management of installation of all hardware installations and existing plant modifications> System analysis, functional design and system development.> HAZOP studies, LOPA analysis, FMEA assessment, Risk Analysis to design Safety Instrumented Systems to IEC 61511.> System compliance to COMAH regulations.> Management of system implementation, installation and commissioning.Personally developed a VB.NET application to generate system standards for plant modifications. The application generated initial template documents with automated fields and data areas in Word and Excel data to ensure consistent archive folder and document structures.

Lead Engineer Consultancy to Rockwell Automation (Proscon) based at the InBev (Stella Artois) Brewery in Leuven, Belgium.Key roles:> Management of Process Analysis to deliver software design documents to strict US based standards. Following approval of documents, management of the development of the units and associated support units and integrated testing with HMI application.> Design and production of management software, based in a ControlLogix processor, to provide a real time availability interface to raw materials silos. Business rules were defined and implemented, dynamic application of plant availability was integrated to provide accurate plant allocation.

Consultancy to Honeywell Process Solutions Ltd at the Head Office inBracknell (UK), Newhouse (UK), Breda (Netherlands) and Qatar(UAE)Work on the Shell Pearl GTLKey Roles:> Development of 3rd Party serial link interface solutions.> Configuration and testing of project wide alarm management systems.> Development and configuration of HMI solutions for gas analysers on the fiscal metering system.Serial link interfaces designed, developed and tested which provide external links to Matrikon OPC products (Matrikon OPC Funnel, Matrikon Data Manager)Design, development and testing of the Matrikon Data Manager products utilising additional OPC products from Matrikon and Kepware.Configuration of Experion Process Knowledge System for control and definition of alarm suppression/management systems.Development and testing of HMI solution for operator interface of gas analysers to a third party system.

Factory Process Control Development & Installation. Suffolk (UK)Lead Engineered a team to develop and install a complete factory automation process control system for a leading global pet food manufacturer. This involved applications to be developed for the enterprise layer and control layerHMI Development for Flue Gas Desulphurisation Plant (FGD). Yorkshire (UK)As part of the process of power generation the customer required full automation of the raw materials for FGD (Gypsum, Limestone). A full HMI control interface was developed and delivered to a global power company in the form of nine separate applications.Batch Processing For Confectionery Process Control. Milton Keynes (UK)Designed and validated a complete batching system for ingredient dispensary via an HMI batching system for a global confectionery producer building a new factory in Poland.Brewhouse Commissioning. Hanoi (Vietnam)System commissioning of Brewhouse Process Control for a green field site in Hanoi.Semi-Conductor Deep Trench Silicon Etching Automation. Newport (UK)The migration of a range of silicon wafer process units from PC based software to ControlLogix and HMI. I/O allocation was dynamically generated through a customer based user interface. Full automation of the etch/deposition process with repeatable accuracy to 0.1 microns.High Speed Packaging Line Network Automation. Derbyshire (UK)Lead engineer with responsibility for the integration of 3rd party packing, labelling and palletisation systems.High Speed Packaging and Conveyor Systems for Paper Mill. Kent (UK)Design, production and commissioning of high speed palletisation plant for a national paper manufacturer based in the UK.Automated Warehouse and Distribution System. Essex (UK)Automation of high bay warehouse and import/export conveyor system. Identification and process of packaged product by means of bar code scanners and communication with high level supervisory system for worldwide distribution.