Operation & commissioning station manager

Looking after All over plant from Raw materials to Final products Spare strategy and management, material management -Amazing capability to formulate consensus and nurture positive relationships and communicate across functional lines-Familiarity with HVAC and masonry.-Proficient with Reactor,Steam tube dryer,Rotary vaccum dryer,Auxiliary Boilers, Cooling towers, Compressors(Reciprocating and screw), Condensate systems,Mech seal type Pumps and it's Maintenance-• Led Erection and commissioning activities for 5 kl reactors, Distillation column, pumps, blowers, and vessels, •Ensuring successful precommissioning checks and system walkthroughs.• Implemented safe PTW systems during commissioning and planned pipeline commissioning activities, coordinating with cross-functional teams for successful PSSR activities.• Ensure work is carried out safely and efficiently in a competent manner and that adherence to the Permit to Work System is performed-Maintenance of MEE,TEE Equipments(Calandria maintenance,Feed tank,Heat exchangers)-ETP plants Equipment maintenance like Active Carbon Filter,,Post-aeration Tank,Outlet Tank,Sludge Thickening Tank,Lobe blowers,Cloth filter press,-Maintenance of static equipment like Heat exchanger,vessels, Distillation column.Coordination with cross functional teams such as Engineering/Process to complete projects timely and cost effectively. Engineering Improvement works related in safety and production uptime.Ensuring timely procurement and change in equipment design and selection based on previous failures and breakdown.

•Plant and utilities maintenance activities like preventive predictive and breakdown•Maintenance and troubleshooting of Membrane filters press• Maintenance of Reactors,Scre compressor atlas copco and IR and Double acting compressor kirloskar make• Utilities equipment like Auxiliary boilers,Brine chilling unit compressor and over haul of compressor,Pumps like centrifugal,cavity pump,gear pump, magnetic drive pump, Various gearboxes•Overhaul of Gas screw compressor kobelco make 2.3 MW•Steam tube dryer (Calciner Kiln) all over maintenance (tyre & roller replacement it's Alignment)Belt conveyors, screw conveyors, Bucket elevators, Vacuum pump, Blowers•Maintenance of Heat exchanger (shell & tube /PHE) •shutdown planning, scheduling and execution in Hydrogen cyanide and methanol plant• Led Erection and commissioning activities for 5 kl reactors, Distillation column, pumps, blowers, and vessels, •Ensuring successful precommissioning checks and system walkthroughs.• Implemented safe PTW systems during commissioning and planned pipeline commissioning activities, coordinating with cross-functional teams for successful PSSR activities.• Ensure work is carried out safely and efficiently in a competent manner and that adherence to the Permit to Work System is performed•Auditor of Permit to Work.

Allover Hydrogen Cyanide and Utilities.Execution of maintenance of cyanide plant -Plug flow reactors,MSGL reactors,Lobe blowers, Reboiler,Heat exchangers(Shell & Tube,PHE), Steam turbine elliotte make, Distillation columnExecution of Maintenance of Utility equipment, Auxiliary Boiler,Air and Ammonia compressor(Reciprocating),Cooling towers, Heat recovery system,Brine chilling units,Various Pumps(Multi stage, Magnetic drive, Positive cavity, Diaphragm),Gearboxes.-Troubleshoot and Overhauling of BCU Compressor kirloskar make.-Handling of sulphuric acid & Caustic lye.- Fabrication and erection of SS,CS piping , -Shutdown Maintenance , Planning Scheduling & Prepare Bar chart for execution at timely completion of job(Total time ,Skill matrix,Prepare shift accordingly)and planning of material accordingly, Procurement follow up.-Managing various workforce (Union employee,Employee,Sub contractor) Supplier-Give input/Inhouse idea to implement at workshop (lath, drilling)-Erection and commissioning of distillation column .

GET to Maintenance engineer,work in various Plant- Calcination,Wet section,Central engineering, Maintain shift logbook, Spare management-Proactive and breakdown Maintenance of heavy rotating equipment like Steam tube dryer,it's Alignment individually + skewing method ,also it's Tyre and supporting roller grinding+Bearing fitting with before & after mounting check ,fitting than replacement with third party Phillips,Girth gear Alignment its clearance check,Gearboxes,Laser Alignment of pumps,Blower and FD fan bearing replacement with before and after mounting clearance check.-Erection and commissioning of grease system for Rollers,-Two time replacement of laybrinth ring of CO2 Gas screw compressor kobelco make, Rotary vaccum dryer filter coth replacement-Vacuum pump kakati make maintenance ,Valves overhauling,- Attain steam tube dryer's steam tube plugging with hydrotest, CS pipe sch 20, 40 fabrication and erection with DP & Hydrotest.-Manpower management,plant stoppage, -Breakdown Maintenance of material handling equipments- Drag chain conveyors + link replacement,Screw conveyor, Bucket elevator+ bucket replacement,Flat belt conveyor ,feed mixture,vibro feeder-Maintenance of shell and tube heat exchanger, PHE cleaning- Gearbox overhauling