Kumar Gaurav Bansal Email & Phone Number

Germany

Netherlands

1. Working with Client's (Faurecia Clean Mobility - FCM) CVI teams to optimize overall equipment effectiveness (OEE), reduce cycle time and downtime.2. Tool and fixtures development for supporting production ramping and new product introduction.3. Line balancing for robotic lines and implementing automation solutions for smoother workflows.4. Working with internal and external teams from Netherlands, Germany, France, and Belgium to execute actions required as per stringent timelines of production volume ramps.

Berlin, Germany

1. Responsible for planning, selecting and installation of automation equipment for Infarm’s global locations.2. Process qualification and optimization for desired output.3. Packaging selection and qualification for a reliable product.4. Coordination with internal and external stakeholders for execution of projects.5. Management of activities between internal and external stakeholders of the project to ensure that the project milestones meet the deadline. 6. Documentation of all engineering processes. Machine specifications, Work instructions, etc.7. Layout and resources planning considering the company standards and local regulations so that it supports scalability across global locations.8. Actively involved in new product development and product launch activities together with the development teams.

Pathunthani, Thailand

Pathumthani, Thailand

1. Plans, tracks and co-ordinates product transfers and NPI transfers of Transceiver assembly for 1200G, 400G & 100G, and tunable laser product ranges. Accountable as the single point of contact for product transfers working in a Contract Manufacturing environment.2. Change Management (Special build request, Engineering change notice, Purge notice) to MFG.3. Product qualification & Process qualification per GR-468 Issue2 Telcordia STDs. Ongoing Reliability Testing (ORT) – DH, TC, TH (Air/ Liquid), FI, HTS, HD, TV, MS & VT. Weekly update meetings.4. Work cross functionally and regionally (US, China, Vietnam and Thailand).5. Support for smoother mass production, reducing scrap cost. Pareto analysis.6. Washing machine installation & process qualification for substrate flux cleaning.7. Photonic Integrated Circuit (PIC) Wafer & DIE automatic optical inspection (AOI) setup.8. New product costing model, profit & loss (P&L) calculation per quarter.9. Cost reduction to increase profitability of product, scrap reduction by incorporating best practices.10. Production line readiness, Audit preparation for end Customers: ZTE, Cisco, Google, Facebook etc.11. Documentation: BOM release, Process FMEA, Work instructions (WI), Visual Aids (VA), Operator training, 8D.

Manesar, Haryana, India

1. NPI & Product development of Hydraulic Water Pump assembly for 4-wheelers (LMV), Trucks (HMV).2. Setting-up assembly & machining line (VMC & HMC) for Pneumatic valves & cylinders.3. Capex preparation & management approval for new projects. Responsibility for expense budgets, capital forecasts and expenditures, and all personnel issues in the area including performance evaluations of team.4. Special Purpose Machine (SPM) & Fixtures Development at Supplier sites across the country.5. Ordering, procurement and installation of facilities as per process design (Machining & Assembly).6. Jigs, Fixtures & Tools development, validation and periodic calibration.7. Deliver presentations to top management teams (Internal/ Overseas).8. Change Management – Engineering change Notice control.9. Kaizen & Poka yoke designing, fool-proofing, Lean Manufacturing.10. Process FMEA periodic review and Root Cause Analysis (RCA).11. Documentation (Process Flow, Control Plan, Work Instructions, Operator training).

Greater Noida, Uttar Pradesh, India

Greater Noida, Uttar Pradesh, India

1. NPI of DC motors assembly for Japanese car manufacturers/ OEMs.2. Localization of parts from Japan & Thailand to India for cost reduction. Organizes, leads and facilitates cross-functional project teams for product transfer activities.3. Special Purpose Machine (SPM) & Fixtures Development at Supplier sites across the country.4. Process mapping, process capability, machines qualification, production line readiness, spare parts control, product qualification and quality approval for mass production handover.5. Assembly line setup & process qualification: 06 projects. Alternator DC motor final assembly: Aluminum frame machining & assembly, I.C. regulator, Slip ring. Starter DC motor assembly: Magnetic switch, Yoke.6. Cost reduction projects: Tooling and fixtures localization. Working closely with various Suppliers for cost comparison and making proposals for cost reduction & decrease consumables cost by >5%.7. Tool design, assembly, manufacturing processing, cost estimating, systems planning, layout, standards, releasing, etc. and requires the coordination of all disciplines.8. Ensuring optimum utilization of equipment and space by making layout of production line such as machines, storage areas, test equipment, material flow, ergonomics, etc. using AutoCAD 2011.9. Coordinating installation of new machines and equipment and process changes to provide the most efficient and economical manufacture or assembly of quality parts.10. Support Overseas Group Company for parts testing and product inspection. 11. Create Engineering document related to product quality assurance, BOM release.

Hyderabad Area, India

1. New Product Introduction, Responsible for Prototype builds, every process from raw material till finish good. Investigate the problem that comes up with the prototype. 2. Product Development, Process qualification and Setting-up assembly & machining line (VMC & HMC) for Pneumatic valves & cylinders.3. To support Quality management systems, ensuring manufacturing plant conformance to ISO systems / TS 16949/ Kaizen / QA/ QC activities etc.4. Manage Calibration systems & participate in APQP activities. Manage Customer QA activities, handling customers' complaints and implementing corrective & preventive action on quality issues.5. To support ISO/TS 16949, ISO14001, ISO9001 audits.6. Management of the day to day activities in the high performing production area for Assembly and Machining processes. Generates and issues weekly reports.7. Create BOM (Bill of Materials) for new product and maintain the BOM for existing products. Creating part number for new parts, reviewing the bill of material (BOM) for the existing part number on timely manner, year end BOM review.

Global Mba, Business Administration And Management, 62

Activities and Societies: Class representative for Global MBA programMajor focus on Entrepreneurship. Marketing, Business Environment.

Post Graduate Diploma, Mechatronics, Robotics, And Automation Engineering, Graduation In Top 10% Of The Class

Industrial Automation, Robotics, Sensor Technology, Neural Network, Fuzzy Logic, Hydraulic Circuits, and Pneumatic Circuits.

Bachelor Of Technology, Mechanical Engineeirng

Stauts = H+ (EU Blue card eligible) Formerly known as Uttar Pradesh Technical University