Kusal Madusanka Email and Phone Number

- Developed and implemented network and PCB design, build, installation, and commissioning procedures for PCA manufacturing.- Led cross-functional teams in root cause analysis, issue resolution, and process improvements, creating 8D reports.- Collaborated with customers to meet quality standards and worked with production teams on process planning.- Enhanced process quality and efficiency through process specification development (DFM, DOE, PFMEA, CTQ).- Adhered to IPC-A-610G and ISO 14001:2015 standards, developing monitoring and reporting systems.- Managed NPI product value chain strategies and led technical teams in product introduction and project management.- Directed projects for OEM and ODM partners, including HP, Gogoro, Lytx, Friedrich-Rheem, SimpliSafe, and XYZ printers.

- Optimized production processes to ensure the timely and budget-compliant delivery of electrical panel boxes.-Calculated, monitored, and improved Key Performance Indicators (KPIs) for employees to ensure and exceed performance standards.- Set and communicated daily and weekly objectives, actively soliciting feedback to drive performance improvements.- Calculated and improved KPIs for employees to exceed performance standards.- Coordinated internal resources and third parties across Mechanical, Powdering, and Electrical departments for flawless project execution.- Enforced strict safety guidelines to maintain a secure working environment.- Managed client and stakeholder relationships effectively.- Led the transformation of a manual trumpf punch machine into an automated slot puncher, reducing injuries and manufacturing costs.

- Support troubleshooting and maintaining machines/automation production line in the clean room for projects HHD and SSD- Designed and developed a prototype automated system for a vertical filter sorter and supported clean room class 100 machine maintenance.

- Designed, built, and installed automated systems in several project sites, including AGV, weighing conveyors, large-scale conveyors, packet packing, and sealing machines.

- Troubleshot and resolved issues related to computers, laptops, software, hardware, and LAN networks.