Designed and implemented best practices for packaging solution, resulting in waste reduction by using Lean manufacturing principlesCoordinating with Production & Quality Managers to achieve daily production targets as per sales and quality requirements ensuring timely delivery to customers.Collaborating with procurement team to produce in-house spare parts in order to reduce overall processing costs.Responsible for preventive & corrective maintenance and troubleshooting of all GD packaging lines including X1, X2, C600, CT & CV machines for continuous improvement of processes.Conducting packaging tests and analysis, identifying areas of improvement and implementing corrective actions to enhance product efficiency and sustainability.Maintain daily & weekly reports for production downtime & machine breakdowns, and developing monthly failure analysis summary.Coordinating with material control team for availability of spare parts

• Completing production plan by scheduling & assigning personnel; establishing priorities; monitoring progress; revising schedules by consulting planner; resolving problems; reporting results of the processing flow on shift production summaries.• Provide manufacturing information by compiling, initiating & analyzing production performance records & data and responding to queries of Plant Manager.• Working closely with quality to balance both quality & production requirements.• Troubleshooting of process problems, implementing effective tools & techniques to eliminate product scrap / defect generation.• Maintain safe and clean work environment by educating thepersonnel on the use of all control points, equipment, and resources,maintaining compliance with established policies and procedures.• Update all the data regarding production in the system, maintaining required records & documents.• Planning in the absence of planner and production execution, scrap control and inventory control.

Managed Production team of 50+ Engineers (including Line leaders/Asst. Line leaders) and 800+ workers.• Managing Production team, Planning Production priorities, and organize workflow in coordination with PMC (Planning & Material Control) department.• Process Optimization by Minimization of resources & time losses to overcome production issues and implementing timely solutions to reduce Production cycle time.• Implementing Lean Manufacturing goals and strategies for improving the operations and processes within the organization.• Implementation and understanding of continuous improvement concepts including Six Sigma, Lean, and value stream mapping.• Control production processes, coordinating all production activities in order to reduce scrap rate during production.• Evaluating crew requirements and scheduled employees with Human Resource to meet Production schedules.• Review processing schedules regarding inventory requirements, staffing requirements & work procedures, considering time constraints and productivity.

Managed as a Floor Incharge of a unit single shift having 12 Engineers (Asst. Line leaders) and 300+ workers on Four Assembly lines & Packing lines.• Supervising Production floor and Production schedules & organize workflow to meet specifications and deadlines to achieve daily production targets.• Managing Assembling processes, coordinating employees, monitoring production processes effectiveness.• Handling quality control and making sure that production targets & deadlines are met.• Ensuring timely production & quality of each project (Model) to achieve delivery targets in coordination with Supply chain.• Managed inventory, prepare weekly inventory reports and responsible for monthly & annual audits.• Responsible for deploying 5S methodology & implementation of PDCA cycle to ensure improvement measures.

Managed Power Cable Factory (PCF) department's Production floor including 40 manpower (8 Technical officers, 10 Machine operators & 22 workers).• Maintaining Standardized Workflow & Responsible for Production Planning & achieving Production targets.• Maintaining Analysis Reports on failures regarding Medium Voltage (MV) Cables.• Tracking & Monitoring of MV Cables production line regarding all process parameters.• Conducting Daily, Weekly and Monthly meetings, with superiors and subordinates to improve Production requirements.• Maintaining Material Consumption Report & Analyze it on weekly & monthly basis.• Root Cause Analysis of all Engineering Breakdowns on weekly & monthly basis and discuss it with engineering department to avoid Process loss/defect.• Responsible for Continuous Improvement activities on the floor by implementing KAIZEN & 5S activities.

Working in the Department of Process Quality Assurance (PQA)• Updated SOPs of different Processes (Cutting, Stitching and Dry & Wet Process etc.)• Planning and reviewing compensation actions; enforcing policies and procedures.• Made a Process layout and worked on 5S management & lean manufacturing technique.• Accomplished Quality Assurance Human Resource objectives by recruiting, selecting, training, coaching & disciplining employees.• Monitoring procedures, corrective actions, and verification procedures.