Mahmoud Sayed Email & Phone Number

Cairo, Egypt

• Enhanced process assets by adding WPSs qualification for well head control equipment according to client requirements like; Cameron Egypt, NOV, SLB, etc.• Developing welding quality control & Quality assurance system • Planning workshop production based on capacity and capabilities to hand over all produced items on time• Training for all welding stuff periodically and performing practical tests for keeping the skill level• RAW Material & welding consumables verification• Setting & Reviewing PWHT, annealing, and tempering for the heat treatable materials using stationary furnace and localized resistive heating machines• Stub Welding for non-magnetic collars Examples of periodically produced/repaired items:• Stub welding for non-magnetic control/drill collar according to SLB specifications• Different types of Blowout preventers BOPs/Annular wear build-up and CRA for Ring grooves • High pressure spacer spools of various lengths according to API 16A• Double stud adapter flanges CRA • Different types of valves refurbishing and wear repair• Miscellanies ASME tanks repair according to client’s requirements and ASME sec. VIII dev. I • Piping systems fabrication repair according to client’s requirements and API 16C

Cairo, Egypt

Main duties:• Reviewing project quality documentation• Reviewing/Preparing WPSs, PQRs, WPQs according to AWS, ASME and EN• Reviewing MTC for material/consumables, and witnessing mechanical & chemical testing for validation in compliance with client’s specs, code and standards• Monitoring all NDT inspections during production• Verifying welding parameters, and Auditing/witnessing welding equipment calibrations• Reviewing Quality control documents for daily activities• Dimensional checking • Painting inspection• Monitoring packing and final release for shipping Some Examples for carried out third party inspection Projects:• Kamal Ameer Corridor Arch bridge project (Main Contractor: General Authority for Roads and Bridges, Manufacturer: Arab Contractors Co. Egypt, Third Party: SGS International Limited)• Greater Cairo Metro (Main Contractor: EFJV (Egyptian French Joint Venture), Subcontractor: NSF (National Steel Fabrication), Third Party: SGS International Limited)• New Capital Crescent Tower (Main Contractor: Orascom, Subcontractor: NSF (National Steel Fabrication Co.); El Soukhna, Third Party: SGS International Limited)• Kenya Truss Bridges Project (Main Contractor: CETUNION; Spain, Client Representative: SGS International Limited, Manufacturer: NSF (National Steel Fabrication Co)

Egypt

Typical Duties:- WPS and PQR establishment & development for various types of applications- Welders Qualification reviewing- Welding process & Filler metal selection- Perform destructive testing- Perform/Witness NDT testing- Preparation/reviewing inspection reports for daily activities- Reviewing material technical data sheets- Quality control, third party and technical site support- Applying codes and standard according to job requirements e.g ASME I,II,V,VII,IX and API 1104- Welding various types of metals (Carbon steels, Cast iron, aluminum, Stainless steels, Nickel alloys, chromium alloys,..etc)- Carried out a lot of successful huge repair welding and Wear-Facing jobs- Holding Welding training courses for engineers- Applying various types of welding and cutting processes (MMAW, GMAW, TIG, SAW, Gouging, Plasma, Semi and Full automatic welding systems)Areas of expertise:- Steel industry- Power plants- Marines- Cement industry- Water treatment- Mining- Underground Metro- Earth moving equipment