Marcus Barnett Email & Phone Number

Detroit, Mi, Us

Detroit, Michigan, United States

General Assembly Launch Supervisor of 9 Trim Dept. launch specific team for the Grand Cherokee L (WL74), Grand Cherokee (WK), and Durango (WD) models. Working in a cross functional team including but not limited to: Manufacturing Engineering, Product Engineering, Safety, Quality, and Industrial Engineering to ensure that each vehicle model is able to be manufactured with repeatability, quality, and safety.- Project lead for station readiness of 735 stations in the Trim department, including management of material placement, quality checks, standard work instructions, and safety- Complexity reduction projects totaling a collective hard savings and cost avoidance of $7.3 million - Created processes using Java scripts in Google Sheets to make work more efficient for launch team members and supervisors - time savings of >5min per individual process- Organizing >750 people into new teams in preparation for the plant to come back from re-tooling and plant readiness- Devised training documents and organizing visits to our sister plants with team leaders to help them gain an understanding of processes, parts, and variability in new models. - Record and follow up on issues regarding safety, quality, ergonomics, and throughput. - Understanding best practices at other plants and manufacturing facilities in order to read across those successes at our plant- Evaluated the current manufacturing landscape prior to launch in order to craft a business plan that orients itself as the most optimal and efficient way of manufacturing units though the Trim Dept.

Detroit, Michigan, United States

Greater Detroit Area

Leadership Development program aimed at creating a diversified, well-rounded set of skills in the manufacturing & automotive environment with six four-month rotations within Assembly, Powertrain, Stamping, Manufacturing Engineering, Material Logistics, & Environmental Health & Safety departments. Rotation 1: StampingDie Quality Coordinator - Warren Stamping PlantAug 1 - Dec 22, 2018- Worked on quality concerns related to stamping and stamping assembly processes.- Used WCM Methodology to diagnose and solve complex issues related to material handling and die deficiencies. - Created Maintenance ledger for new set of dies. Rotation 2: Material Logistics ManagementAssembly Logistics Specialist - Jefferson North Assembly PlantJan 2 - Apr 26 2019- Created new Plan For Every Part (PFEP) to include information about all parts within the plant. - Worked with Logistics team to provide continuous improvement for route delivery and over/under delivered parts.- Created new best practice in plant for label and sign creation and display for all bulk routes. Rotation 3: Powertrain-Autonomous Maintenance (AM) Specialist - Mack Engine (MEP)/Trenton Engine (TNEP)Apr 29 - Aug 30 2019Supported build out at Mack Engine, building bank of blocks, heads and, camshafts for Dundee and Trenton Engine Plants. - Assessed 200+ machining operations and conveyors from an Autonomous Maintenance and lack of basic condition perspective at TNEP.- Supported knowledge transfer from MEP Plant to TNEP including all relevant documentation and board review material. - Coached and supported AM material to all Unit Leaders and Business Unit Leaders - Machine classification, Maintenance Theory, AM Steps 0-3, and Tagging. In addition, all TL's and Operators were coached in AM Steps 1-3 and Tagging. - Brought AM Model machine - Op10.1 the machine with the highest losses/breakdowns due to lack of basic conditions - from AM Step 0 to Step 2.

Greater Detroit Area

Rotation 4: ProductionDoor Line Production Supervisor - Jefferson North Assembly Plant (JNAP)Sep 1 - Dec 31 2019- Responsible for overseeing 50-60 team members in the assembly of the front and rear doors for Grand Cherokee and Durango models. - Ensured a safe environment by maintaining safety standards and doing weekly management safety audits ensuring Team Leaders performed weekly safety audits as well.- Ensured proper quality through line-side audits and downstream checks. I regularly interfaced with the Quality team and our end of line Quality Assurance Team Members on issues that they are seeing and addressing them appropriately.Rotation 5: Manufacturing EngineeringBIW Process Supervisor - Detroit Assembly Complex Jefferson (DACJ)Jan 1 - Apr 24 2020- Project lead for DACJ BIW robot replacement & refurbishment ($21 million in cost avoidance at project hand-off)- Created priority matrix and decision tree for robot refub & replace- Kaizen Lead for Dash line bottleneck and material accumulatoin due to lack of a buffer ($1.3 million cost avoidance)Rotation 6: Environmental Health & SafetyEHS Specialist - Sterling Heights Assembly (SHAP)Apr 25 - Aug 24 2020- Created FCA NAFTA Standard flowcharts for COVID-19 Close Contact Tracing- Perfromed COVID-19 workplace audits in compliance with CDC guidelines- Part of a multifunctional team to erect the South Body in White safety dojo

Auburn Hills, Michigan

Main projects included working with continuous quality improvement issues for the 2019 Cherokee Mid-Cycle-Action. I was able to gain insight on the attention to detail put into our vehicles working with JD Power employees on an Internal audit and got an idea of the problems solving and decision making process while working with multiple engineering groups in order to solve issues during testing at Roush.I handled a lot of data pertainig to the 2017-2019 Cherokee for continuous imporovement oppertunities. Much of the data was from JD Power. The analytics included creating correlations from JD Power Data, to FCA’s internal database in order to more accuratly predict future JDP scoring based on customer needs/wants.

Auburn Hills, Michigan

I was able to help develop a new methodology for creating a test that correlates Engine Dyno accelerated mileage testing and real-world customer use mileage testing for individual engine components. Other responsibilities included creating a matrix for oil change intervals for all of the engine models in the current fleet. This matrix was used for all of Quality. I also evaluated simulation results for multiple testing schedules to verify a newly created duty cycle

Detroit, Michigan

- Assisted Resident Engineering team in Engine assembly production- Used World Class Manufacturing methods to root cause issues associated with quality, generated countermeasures to solve issues. - Completed review and update of the Process Failure Mode and Effects Analysis (PFMEA) database for the entire engine line

Warren, Mi

- Lead Engineering team & engine line Team Leaders in review of station cycle time- Collaborated with team to find solutions for stations over cycled- implemented necessary corrective actions and monitored effectiveness

Warren, Michigan

- Supported Engineering Team on engine assembly line- Created pillar charts to assist with assembly line workload distribution- Used WCM techniques to solve problems- Supported Launch of new engine model using original engine assembly platform

Master Of Business Administration - Mba, 3.7

Bachelor’S Degree, Electrical And Electronics Engineering

Activities and Societies: Leadership Minor University of Detroit Men's Soccer Team: 2x Regular season Horizon Leauge soccer.