Aayush Mathur Email & Phone Number

Noida, Up, In

Noida, Uttar Pradesh, India

I played a key role in the design and development of the Novante product, contributing significantly from the initial concept phase to the product launch. My involvement extended across multiple areas, ensuring seamless integration of design principles with practical manufacturing processes.Key Contributions:>>Product Design and Development:1.)Collaborated with cross-functional teams (CFTs) to refine and validate design concepts for optimal performance and reliability.2.)Played an instrumental role in prototyping, analyzing, and redesigning components to enhance functionality, reliability, and ease of assembly.3.)Vibration Optimisation: Contribute a major role in the Testing and validation of the design of Aqua Balancer to balance out the dynamic motion of the vertical axis drum suspended on four suspensions. >>Line Setup and Process Optimization:1.)Supervised the complete setup of assembly lines from scratch, establishing efficient workflows for key sub-assemblies, including the inner drum, cabinet, and control panel.2.)Defined and validated critical process parameters such as torque and gap specifications to ensure assembly precision and consistency.>>Worker Training and Quality Assurance:1.)Conducted comprehensive training sessions for the assembly line workforce, focusing on maintaining high-quality standards and understanding process intricacies.2.)Developed detailed checklists and guidelines for sub-assembly validation, empowering workers to identify and address quality issues proactively.>>Supplier Collaboration and Packaging Validation:1.)Worked closely with suppliers to improve part quality, reducing line rejections and rework.2.)Designed and validated packaging solutions to ensure product integrity during transportation.Through this role, I demonstrated the ability to bridge design and manufacturing while fostering a culture of quality and continuous improvement.

Bengaluru, Karnataka, India

In the role of a mechanical designer, I tackled a critical issue involving overheating in the servo oil of a truck's steering mechanism. The overheating posed significant challenges to the system's reliability and efficiency, requiring an innovative, compact, and energy-efficient solution.Key Contributions:>>Research & Innovation:1). Conducted extensive research into advanced thermal management systems, focusing on cutting-edge technologies such as pulsating heat pipes (PHP).2). Developed a unique cooling device that operates without requiring external power, offering a sustainable and low-maintenance solution.>>Design and Engineering:1). Designed the entire cooling device in Creo CAD software, ensuring precision and adherence to functional requirements.2). The device was engineered to achieve a temperature drop of 20°C within 3 seconds, significantly enhancing the thermal stability of the system.>>Simulation & Optimization:Utilized STAR-CCM+ for detailed performance analysis and optimization of multiple design iterations.Simulated various operating conditions to refine the design, ensuring optimal cooling performance while maintaining compactness and integration with the truck steering system.>>Problem-Solving Mindset:The solution addressed the dual challenge of minimizing size while delivering high thermal performance, critical for space-constrained automotive applications.Impact:The final design proved to be an innovative breakthrough, offering a compact, power-free cooling solution that meets stringent automotive performance standards. This project demonstrated the effective use of advanced CAD tools and simulation software, combined with in-depth technical research, to deliver a robust engineering solution.

Jalandhar, Punjab, India

Study of Fatigue Analysis of Various Monolithic Composite Material Used in Wind Turbine Blades

New Delhi, Delhi, India

Supervising and coordinating service activities across multiple service centers or dealerships within the assigned area. This involves ensuring that service departments meet performance targets, maintain high-quality standards, and comply with company policies and procedures.Ensuring a high level of customer satisfaction by addressing customer inquiries, concerns, and complaints promptly and effectively. Ensuring that customers receive quality service and have positive experiences with the company's service offerings. Providing technical support and guidance to service personnel on complex repair and diagnostic issues.Monitoring key performance indicators (KPIs) related to service operations, such as service revenue, profitability, productivity, and customer satisfaction scores.

Jodhpur, Rajasthan, India

work was related to periodic overhaul.

Master Of Technology - Mtech, Design Engineering

Activities and Societies: Been an Intern for three big companies-Volvo truck Technology, Suzlon , and Bajaj Auto.

Bachelor Of Technology, Mechanical Engineering, 75.6%

Scholar

Done schooling from Shri Parashwanath Jain Vidhyalaya, Varkana