Mayank Kumar Email & Phone Number

Manage Production Planning & DWM Compliance.● New upcoming capacity Enhancement projects of plant.● Advance Material Planning as per Production plan.● CFT-Defects Diagnosis & Implementing RCA through(Ishikawa, 5-why Analysis) & Maintain Tracker Record.● Maintain 5s, Achieve Kai-Zen Targets, Periodic PFMEA Review,Auditing Control Plan Practices, Review & Improve Primary &secondary Poka Yoke periodically.● Initiate process Improvements and quality related activitiesinvolving In-process Inspection, Inter-plant projects andcoordination with internal departments.● Plan, Lead & Execute new Cost saving projects end to endand present ROI to top management.● Conduct Micro Elemental studies on SOPs and implementLow cost Automation Projects/ technological/ Machineryup-gradation to optimize and sustain the output.● Publish weekly progress reports and MOM Follow ups withPlant Head for reviewing the KPIs.● Control, Update & Maintain documents, KPIs & Productionrecords for IATF 16949:2016 system & Procedures.Reduced top two curing defect up to 50% rejection by using six sigma methodology. ● Participation in Quality Circle Forum of India (QCFI) in 2023 and awarded with Gold for Six sigma project.● Quality circle project on customer complaint of tyre mix –up issue at packing section. Zero complaints after quality circle implementing.● Successfully completed the project of converting cure from CHW to HPS for M/C tyres and increasedthe productivity by 14.25% having an impact of 2.64 Crores annually.● Successfully completion of getting cures tyre rejection below target of 0.95% and scrapbelow 0.45%.● Implemented lean tools & kanban system on shop floor.Team leadership, Production scheduling, CTQ Compliance, Astute Line balancing for 150 SKUs.● Expertise in RCA, Cause & Effect analysis for internal and on field rejections.● Shop floor specializations in Inventory management, quality inspections, material handling,Manpower utilization, my machine concept Implementation, FTR, FSO.● Machine knowledge – hands on experience of Press(right from erection, commissioning) ,TBM, Extruder and Bais cutter machine.● Trained professional for designing cure sequence for new development tyres.● Gained Expertise in Extrusion Process lines, Extruders M/c Parameters, Die profile studies, Beadbuilding, Bead Apexing, Bias Cutters & Slitters, IL Calendars productivity enhancement.● Possess hands-on experience in Below point studies, Thermocouple studies, Curing Automation.