Test And Development Industrial Placement
Brackley, England, United Kingdom
I completed a 13-month Industrial Placement with Mercedes-AMG Petronas F1 Team, working in the Test and Development (T&D) Design group. Reporting directly to the Head of T&D, I was responsible for the end-to-end design, development and delivery of test rigs and fixtures to facilitate structural testing of car components in the T&D lab. Additionally, I contributed to Pit Equipment projects which focused on the development of trackside equipment used by the race team on race and test events.Key highlights:• Collaborated with composite designers, machinists and T&D lab technicians to design static and dynamic homologation test rig assemblies. These proved the car’s safety structures were compliant with FIA standards for critical assemblies including the nosebox, roll hoop and rear impact structure (RIS).• Independently designed and modelled single-axis suspension leg test fixtures for proof and fatigue testing in preparation for W15 launch. • Responsible for the mechanical installation of a new gantry control cabinet for trackside use – liaised with electronics engineers and trackside operations to ensure all stakeholders’ requirements were met. This involved designing and assembling metallic, Rapid Prototype (RP), and composite components, optimising for structural integrity, lightweighting and ease of maintenance. • Conducted design reviews to present progress and receive feedback from relevant stakeholders. • Volunteered for six race weekends as a video-clipper to support competitor analysis. Obtained footage to support on-event decisions and sporting appeals, to capture competitor pitstop performance and aerodynamic behaviour for the aero performance group.