Michael Tobin

Michael Tobin Email and Phone Number

Master Black Belt and Sr Continuous Improvement Manager @ Smurfit Westrock
Schererville, IN, US
Michael Tobin's Location
Schererville, Indiana, United States, United States
Michael Tobin's Contact Details

Michael Tobin personal email

About Michael Tobin

Michael Tobin is a Master Black Belt and Sr Continuous Improvement Manager at Smurfit Westrock. He possess expertise in lean manufacturing, value stream mapping, six sigma, continuous improvement, kaizen and 17 more skills.

Michael Tobin's Current Company Details
Smurfit Westrock

Smurfit Westrock

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Master Black Belt and Sr Continuous Improvement Manager
Schererville, IN, US
Employees:
47864
Michael Tobin Work Experience Details
  • Smurfit Westrock
    Master Black Belt And Sr Continuous Improvement Manager
    Smurfit Westrock
    Schererville, In, Us
  • Smurfit Westrock
    Master Black Belt / Sr Continuous Improvement Manager
    Smurfit Westrock Mar 2023 - Present
    Wfh-South Region
    ▪ Responsible for Strategy of Continuous Improvement / Lean Six Sigma for 30 corrugated plants in the South Region▪ FY23 savings resulting in over $50MM for the South Region & exceeded goal of savings in FY24▪ Coaching of YB’s, GB’s and BB’s▪ Leader of multiple kaizens events to include Board Grade Rationalization, Waste, OEE, and Margin improvement
  • Westrock Company
    Performance Excellence Systems Practitioner / Regional Black Belt
    Westrock Company 2018 - Mar 2023
    Home Based
    ▪ Achieved FY22 savings goal by 20% resulting in $27.5MM for the Corrugated West Region via Commercial Excellence and Operational execution▪ Leader for the North Central (West) Region creating a standardized Strategic A3 ensuring alignment to Path to One leadership metrics▪ Selection and coaching of yellow, green, and black belts for the North Central region▪ Leader for employee retention pilot project in Sioux City, IA resulting in a 50% improvement within 3 months along with creation of a replicable playbook▪ Responsible for the Lean Transformation of multiple plants throughout North America▪ Achieved FY21 savings goal of $8.5MM for the Merchandising Displays division▪ Tactical A3 Creation for assigned plants and KPI creation and setting goals
  • Univar Usa
    National Asset Manager
    Univar Usa 2016 - 2018
    Bedford Park, Il
    ▪ Founder of the Asset Support Team consisting of two direct reports responsible for overseeing assets nationally ▪ Developed a process for efficient asset redeployment and invoicing customers throughout the nation resulting in over $2.5 MM in capital avoidance and $2.0MM in Level 1 savings in a 3 year timeframe▪ Management of over $75MM of Returnable Asset Containers and cylinders throughout North America ▪ Creation and deployment of national metrics for all levels of the enterprise
  • Univar Usa
    Sr. Black Belt Lead
    Univar Usa 2013 - 2016
    Bedford Park, Il
    * Achieved over $500,000 in cost savings in the Houston, TX district through non value added waste elimination and shift consolidation resulting in 27% less overtime, headcount reduction and utility savings * Created and implemented a manpower analysis and corrective action tracking tool to be replicated and utilized as the standard throughout the enterprise * Coaching of multiple Green Belts via LSS tools and the DMAIC process resulting in over $1 million of savings
  • Caterpillar
    Cps Six Sigma Blackbelt
    Caterpillar 2008 - 2012
    ▪ Improved productivity in the Bolted Cylinder value stream from an average of 40 units to 80 plus units in an 8.0 hour shift resulting in over $250,000 in yearly savings by utilizing lean tools via kaizen events, CPS principals, 5S, and warehouse scheduling▪ Reduced PPM’s in the Valves Value Stream from 28,000 DPM’s to 3000 DPM’s via pareto analysis utilizing the 80/20 rule and implementation of a quality gate through kaizen and control processes▪ Created an improved scheduling process to the Valves Stem Fit Value Stream resulting in larger batch sizing on job orders with reduced number of set ups; savings of over $150,000▪ Lead a team of engineers to successful completion of the first single piece flow operation from a batch build operation
  • Tegrant Corporation
    Production Manager
    Tegrant Corporation 2006 - 2008
    Managed the plant thermoforming manufacturing operations with over 100 direct reports and 2 salaried supervisors▪ Achieved restructuring of the warehouse (approx. 250,000 square feet) with controlled min/max levels for all products through use of 5S activities and analyzing historical and forecasted demand resulting in over $300,000 of savings▪ Fostered team development through creation of a “Technical Team” focusing on process improvements in all functions of the manufacturing process▪ Improved set up times by over 20% through weekly meetings and brainstorming sessions with the Technical Team
  • Ford Motor Company
    Manufacturing Advisor
    Ford Motor Company 2000 - 2006
    *Saved over $500,000 within two months by consolidating operations. *Improved safety metrics by over 200% in the zone.*Held hearings on employees with union officials, attend grievance meetings, and train, coach, discipline, and terminate employees. *Responsible for the quality and assembly of vehicles for the performance of 75 employees including 5 team leaders. *Skilled in 5S, Lean manufacturing, and metric improvements.

Michael Tobin Skills

Lean Manufacturing Value Stream Mapping Six Sigma Continuous Improvement Kaizen 5s Dmaic Toyota Production System Root Cause Analysis Process Improvement Manufacturing Kanban Fmea Jit Manufacturing Engineering Spc Manufacturing Operations Management Ppap Apqp Manufacturing Management Black Belt Business Process Improvement

Michael Tobin Education Details

Frequently Asked Questions about Michael Tobin

What company does Michael Tobin work for?

Michael Tobin works for Smurfit Westrock

What is Michael Tobin's role at the current company?

Michael Tobin's current role is Master Black Belt and Sr Continuous Improvement Manager.

What is Michael Tobin's email address?

Michael Tobin's email address is mt****@****ail.com

What schools did Michael Tobin attend?

Michael Tobin attended Southern Illinois University, Carbondale.

What skills is Michael Tobin known for?

Michael Tobin has skills like Lean Manufacturing, Value Stream Mapping, Six Sigma, Continuous Improvement, Kaizen, 5s, Dmaic, Toyota Production System, Root Cause Analysis, Process Improvement, Manufacturing, Kanban.

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