Muhammad Ali Email and Phone Number

► Analyzed the material flow using value stream mapping and implemented Just in Time (JIT) strategy to manage the inventory efficiently.► Increased productivity by diagnosing the problem and troubleshooting it completely using WCM (World Class Manufacturing Techniques).► BOM verification with respect to CAD models and coordinate with development team if any change or improvement needs to be done.► Developed PRDs (Part Reference Drawings) using AutoCAD Inventor for every product to assist operators.► Maintained / updated records of all assembly procedures and drawings of different parts.

► Increased the overall plant efficiency through combined work steps and remove non-value added activities using Lean techniques.► Prepared and implemented control plans to avoid future mishaps by doing failure mode effect analysis of complete production line.► Reduced production losses and wastages to 1% by doing a complete root cause analysis of every breakdown and implement effective work practices accordingly.► Responsible for monitoring equipment efficiency by analyzing SCADA trends and other data for predictive maintenance.► Initiate and implemented FIFO system for effective space utilization of finished goods.► Applied JIT system for plant’s raw material by coordinating with planning and sales team. ► Designed and developed different machine components through local vendors and provide technical assistance to them.► Identify training needs and provide on the job training to departmental personnel like Oracle, 5S and other process related trainings.

Major Areas of responsibilities are;► Parts development, Vendor Development, Planning tasks, Scheduling and Coordinating with people within departments and outside with vendors.► Searching of new sources of local manufacturers and suppliers. The regular visits are done to evaluate the vendor capabilities and subsequent inclusion in vendor’s pool.► Preparation of deletion program according to government policies with the coordination of Engineering Development Board, Pakistan (EDB) and Vehicle Assemblers & also prepare deletion request to Hino Japan for successfully developed parts.► Preparation of auto-component under development plan for economic viability and financial feasibility for the company. Negotiation with vendors to get commitment on price, quality and adherence to company’s policy.► Data Management of TPM (Table of Parts Modification), ECI (Engineering Change Information), PCR (Price Change Request) and CPL (Component Part list) in Oracle System.

Designed an Office Layout by using Ergonomic Principles.

Assignments:► Redesigning of floor layout to minimize the material handling.► Inspect different processes, identify defects and provide solutions for improvement.► Inspection of different sub-assemblies with the help of checking fixtures and measuring instruments and verify them with the help of online sampling charts.