Working as an RBI (Risk-Based Inspection) Engineer on-site at Qatar Energy's Mesaieed Refinery. This role is part of a service contract awarded to Velosi Asset Integrity Abu Dhabi, reflecting our commitment to delivering high-quality asset integrity services.

Preparation of Asset Registers.Development of Corrosion Loops.Identification of appropriate damage mechanism on the basis of operating parameters, material of construction and service of stream as per API-571.Identification of Inventory Groups as considering remote isolation location.Analysis of inspection and process dataImprovement of current inspection approach, strategy and frequencyRBI assessment in RBI Software products.Performing a detailed OSI (On Stream Inspection) review and optimization on the basis of RBI results.Preparation of RBI assessment reportsPreparation of Inspection Windows for the insulation lineDefined Integrity Operating Windows (e.g. temperature, composition, flow rates, pH) and develop monitoring requirements of relevant process streams, including critical maintenance activities to prevent increase in damage rates or initiation of a new damage mechanismPopulation of working and design data of piping & equipment from P&IDs, GA Drawings, PFDs, inspection history, & procedure manuals in VAIL-Plant template.

Conducted preventive maintenance activities for Daihatsu DS-32 diesel engines at 250 and 500-hour intervals, ensuring their performance and reliability.Executed 1K and 2K-hour maintenance plans for gas engines, including Jenbacher GEJ-620-GS-N.L and Rolls Royce 18-KVGS-4.2. Performed scheduled inspections, lubrication, and filter replacements.Diagnosed and resolved mechanical issues and equipment failures, minimizing downtime and ensuring efficient operation of gas engines.Maintained comprehensive maintenance documentation, including reports on daily and monthly generation, fuel oil and lube oil consumption. Maintained accurate records of work orders, equipment history, and maintenance reports.Provided expertise and support to operations personnel, assisting in troubleshooting and resolving equipment-related issues.Managed daily job allocation and supervised routine inspections, cleaning, and maintenance of cooling towers to optimize performance and prevent damage. Ensured effective water treatment for cooling tower operation.Implemented regular cleaning and inspection of heat exchangers to maintain heat transfer efficiency, prevent corrosion, and address blockages. Conducted necessary repairs or replacements to ensure tube integrity.Identified opportunities for process improvement, reliability enhancement, and cost optimization. Proposed and implemented initiatives to improve maintenance practices and increase equipment performance and availability.Ensured compliance with safety regulations and industry standards by implementing strict safety procedures.Managed spare parts inventory, optimized procurement processes, and maintained accurate records to ensure timely availability of required parts.Maintained records of spare parts indents for both local and imported items related to HFO and gas engines.

Worked as Mechanical Engineer for Maintenance Activities on Wärtsilä Engines (5x Wärtsilä 18V34SG 8042 BHP Each).Conducted routine inspections and maintenance activities for Wärtsilä 18V34SG gas engines to ensure optimal performance and reliability.Executed 1K and 2K-hour preventive maintenance plans for the gas engines, including scheduled inspections, lubrication, and filter replacements.Coordinated and supervised corrective maintenance activities, including identifying faulty components, procuring spare parts, and overseeing timely equipment repairs.Maintained comprehensive maintenance documentation, including work orders, equipment history, and maintenance reports, ensuring accurate and complete records.Prepared monthly reports on overtime and spare parts consumption.Ensured proper record-keeping for work permits, RGP/OGP/RIGP (Regulated Gas Provider/Open Gas Market/Residential Individually Gasified Petroleum) documents.Implemented condition monitoring techniques such as vibration analysis, thermography, and oil analysis to proactively detect potential equipment failures and plan maintenance activities accordingly.DETAIL OF PROJECTProject Title: Sulphite Removal System ErectionRole: Mechanical EngineerJob Responsibilities:Conducted inspections of incoming materials in accordance with project requirements.Planned and executed work to achieve project targets as scheduled.Designed mechanical parts using software such as AutoCAD, Pro Engineer, and SolidWorks.Interpreted and implemented AutoCAD and SolidWorks drawings.Utilized P&ID and isometric drawings to ensure project completion.Verified pipe supports in accordance with isometric drawings

Worked on Rotary Equipment Inspection with maintenance training on Wärtsilä engines (5x Wärtsilä 18V34SG 8042 BHP Each).Develop and implement an effective condition monitoring system to monitor the performance of mechanical rotating machinery (Pumps & Compressors).Assist the Manager Mechanical Support in carrying out Equipment Failure Analysis.Perform periodical condition monitoring on various mechanical equipment using SKF machine condition advisor, Stethoscope, and Thermal Imager.Ensure the adequate frequency of the scheduled condition monitoring.Ensure the adequate frequency of the scheduled condition monitoring and reliability improvement programs in view of historical data pertaining to reliability and performance of mechanical equipment malfunctions.Prepare detailed condition monitoring and performance monitoring check lists, and estimated man-hour and job requirements.Identify needs for maintenance and overhaul of equipment based on condition monitoring, reliability, and performance data analysis and inform maintenance section to raise maintenance work orders after Manager Mechanical Support approval.Review and discuss equipment condition monitoring work progress, performance and related issues with Supervisors/Technicians, while recommending improvements.