Worked as HOD (Mechanical Maintenance Manager) for whole plant.Responsible for mechanical planning, operation & management of entire mechanical maintenance of plant. Ensuring proper upkeep and maintenance of mechanical equipment to minimize downtime and maximize efficiency. Assessing performance of subordinates and providing necessary feedback for their development to Human resource department.Cost reduction by carrying out modifications and improvements in the process.Ensuring… Show more Worked as HOD (Mechanical Maintenance Manager) for whole plant.Responsible for mechanical planning, operation & management of entire mechanical maintenance of plant. Ensuring proper upkeep and maintenance of mechanical equipment to minimize downtime and maximize efficiency. Assessing performance of subordinates and providing necessary feedback for their development to Human resource department.Cost reduction by carrying out modifications and improvements in the process.Ensuring no accidents in the department and near-miss analysis.Ensure implementation of ISO systems and compliance with the HSE policies & procedures.Achieving optimum fuel efficiency, power consumption & utilization of manpower.Co-ordination of Maintenance Programs with Area engineers in order to achieve the targeted availability of spare parts.Planning & implementation of Mechanical Maintenance capital & revenue Budget.Plant performance reviews and analysis with a view to enhancing production output, efficiency & cost reduction.Taking decision to eliminate the re- occurrence of equipment failure by root cause analysis.Take initiative steps for up gradation & modification of existing system for smooth operation of cement plant.Manage the maintenance department performance including effective manpower utilization and KPI’s tracking achieving the equipment reliability to deliver target volumes through maintenance ERP tools.Provide ongoing training & development opportunities for the maintenance team to enhance their skills .Developing & implementing emergency response plans for unexpected breakdowns or critical equipment failures.Maintain accurate records of maintenance activities, equipment performance, and inventory of spare parts.Regularly inspecting mechanical equipment to identify potential issues and proactively address them before they lead to failures.Developing and implementing maintenance schedules to ensure timely inspections, repairs and preventive/proactive maintenance. Show less

a. Fabrication, Erection & commissioning of new Project line 2 (7200 tpd ,Sinoma).b. Working as HOD (Mechanical) for both lines.(Sinoma & Mitsubishi).

• 2nd to HOD (Mechanical) for whole plant.

Worked as an area in charge in Kiln Area.

1. Perform maintenance work accordance to established priorities. 2. Perform physical inspection of the production machinery and auxiliary equipment’s in accordance with approved programs / schedules and ensure that the equipment’s are functioning properly. 3. Point out abnormalities in the equipment’s through physical inspection and inspector reports based on audio visual observations, such as variation in sound, vibration / transmitters in the control panel / on site. 4. Visit… Show more 1. Perform maintenance work accordance to established priorities. 2. Perform physical inspection of the production machinery and auxiliary equipment’s in accordance with approved programs / schedules and ensure that the equipment’s are functioning properly. 3. Point out abnormalities in the equipment’s through physical inspection and inspector reports based on audio visual observations, such as variation in sound, vibration / transmitters in the control panel / on site. 4. Visit damaged equipment on site, inspect the equipment to find out the reason for damage, find out the repair / problem’s history of the equipment, and complete required repair and spare parts and material replacement needed. 5. Follow up repair activities and inspect on completion of repair to ensure quality of work, removal of defects, wrong / repair works. Report satisfactory completion or deficiency to DGM. 6. Use manufacturer manuals, drawings, spare part list that facilitate the requirements of repairs, replacement of the spares and report to higher management. 7. Highlight problematic equipment critical condition including solution of the problem to higher management.8. Follow up problematic equipment’s.9. Raising indents of materials, follow up and inspection of indented materials.10. Coordination with planning department about different work orders according to priority of machinery.11. Coordination with operator before starting of maintenance jobs of any machinery. 12. Planning/scheduling / implementation of shutdown jobs. 13. To ensure smooth running of machinery by preventive/proactive And Reliability centered maintenance. 14. Maintain replacement history of Equipment Show less

Monitoring and controlling maintenance activities in Kiln Area.Follow up maintenance jobs of Reciprocating Grate Cooler.

Daily inspection (As per Master Schedule check list), find the problem, arrange the required materials, drawings, and recommendations for replacement, rehabilitations, reconditions, Repair, build-up or modifications. Follow-up work order’s as priority basis.Technical assistance to Mechanical Maintenance Section (if required) Monitoring maintenance jobs, given clearance to operation department and finally to check the machinery behavior (merit & demerits) for further action as per before… Show more Daily inspection (As per Master Schedule check list), find the problem, arrange the required materials, drawings, and recommendations for replacement, rehabilitations, reconditions, Repair, build-up or modifications. Follow-up work order’s as priority basis.Technical assistance to Mechanical Maintenance Section (if required) Monitoring maintenance jobs, given clearance to operation department and finally to check the machinery behavior (merit & demerits) for further action as per before stoppage & after maintenance.Monitor the guaranteed spare parts, achieved life Equation and claim to compensate if not reached the guarantee life.Daily / weekly / Monthly/ Quarterly / Yearly measuring record of main spare parts (Crusher hammers, chain & steel cord belt bucket elevators .Drag chain conveyor. Reclaimer chain, Apron conveyor chain, grate basket, shell liners, wearing liners, slotted plates, diaphragm structure, Rail’s etc.)Fabric, Steel Cord, belt joint checking, pulley lagging, bearing clearance checking.Wear Measurement & record of grinding roller & grinding table of Vertical Raw Mill.Consumption wise material indenting.Measurement and record of Kiln shell migration, Girth gear Backlash, Tire grinding, Sprocket Teeth, Rail’s reversing, etc.For emergency spares request to supplier to early shipment.Arrival materials Inspection, acceptance & rejections Show less

• Supervise mechanical jobs in Kiln Area.• Maintain record of replacement history of equipment’s.• Scheduling & planning of maintenance shutdown jobs including duration, manpower, spares requirement etc.• Raising indent of spare parts. Inspection upon arrival at warehouse.