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10+ years’ experience in development and manufacturing of semiconductor based photonic devices. Innovative, resourceful, and detail-oriented, with a proven track record for bringing products from conception to customer hand-off. Specialties: Fabrication, process development, and product design of III-V laser diodes; Nanofabrication, semiconductor and thin film processing; Postgrowth bandgap engineering in III-V semiconductors; Multimode interference waveguides; Class 100 and Class 10000 cleanroom experience; Modeling of photonic integrated circuits; E-beam lithography, optical photolithography, and mask aligner technology; Wet chemical etching, dry etching (RIE & ICP-RIE), and electro-chemical etching.
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MacomLowell, Ma, Us -
Principal Process Integration EngineerMacom Apr 2019 - PresentLowell, Ma, UsLead Engineer for process integration of next gen CW laser diodes targeting the 100G/400G PIC market. Rebuilt process flow to reduce cycle time, eliminate manufacturing defects and improve data capture. Development Lead for 10G CWDM, X-GPON DFB laser diode products and platform buildout. Coordinated actions of Process Sustainment, Product Engineering, Design, and Test to ensure successful completion.Supports Operations team through developing in-line rework solutions for processing errors, process flow optimization, as well as control chart monitoring of new products to ensure quality. Reclaimed ~$1.7 million in revenue from potential scrap since 2020.
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Senior Process Development EngineerMacom Jan 2015 - Apr 2019Lowell, Ma, UsDrove High Power CW, III-V laser diode technology platforms from early-stage development through the hand-off to the Product Engineering Team. Responsibilities included:Liaison with grating & overgrowth venders, device schematics, mask design, launch scheduling, process flow optimization, process development and improvement, liaising with Test and Quality engineers.Key team member in development of 2nd gen 10g DFB product, PSM4 (4x10Gbs), CWDM applications.Communicated directly with external clients on custom builds to meet their specific design requirements.Redesigned laser products mask template files to standardize and modularize metrology features simplifying transfer of products from 3” fab to 4” fab.Technical contact with grating and overgrowth vendors.
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Senior Process Development EngineerBinoptics Jun 2014 - Dec 2014Ithaca, New York, UsPushing new product initiatives from conception to production for internal and external customers. Working with clients from both large and small firms to develop lasers that fit their technical and market requirements.Originated product upgrades which have reduced cycle time, improved yield, and have provided a aggregated cost savings of $525,000. -
Process Development EngineerBinoptics Jun 2011 - Jun 2014Ithaca, New York, UsDeveloping and implementing process improvements for the manufacturing of III-V semiconductor laser products. Sustainment of existing production processes. Training and oversight of operators.
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Post Doctoral Research ScientistCreol, The College Of Optics And Photonics, University Of Central Florida Jul 2010 - Dec 2010Orlando, Fl, UsPrimary duties involved:Development and testing of nonlinear optical isolators as part of multi-institution project.E-Beam processing of photolithographic masks and nano-imprinting masters.Studied formation of Au-Si eutectic nano-islands on SOI coated GaAs wafers.Oversaw day-to-day lab and cleanroom operations; mentored graduate students. -
Graduate Research Assistant (Graduated August, 2010)Creol, The College Of Optics And Photonics, University Of Central Florida Sep 2002 - Jul 2010Orlando, Fl, UsDEVICE DEVELOPMENT EXPERIENCEOriginated method for suppression of vacancy disordering in quantum dots requiring fewer process steps vs. existing methods reducing cycle time and cost.Leveraged challenges posed by resource losses to establish innovative process for semiconductor device integration now employed group-wide.Designed and realized compact, 2 x 2 multimode interference, all-optical switches.Designed and realized monolithically integrated thermo-optics switches.Modeled photonic integrated circuits using beam propagation analysis software.Member of team that developed MQW-based beam steering devices, with steering controlled through the creation of carrier-induced virtual waveguides. Characterized effects of carrier injection in quantum dot devices.Conceived and produced several dry etching and PECVD processes.EQUIPMENTCleanroom experience in class 10000 and class 100: 6 to 7 years.Plasma enhanced chemical vapor deposition (PECVD), reactive ion etching (RIE), ICP-RIE and RTA systems: 6 to 7 years experience.AFM, micro-profilometers: 6 yearsSEM and electron beam lithography: 2 yearsThermal evaporation and e-beam evaporation systems: 7 years and 5 years.Photolithography and mask aligner technology: 7 years.Optical spectrum analyzers, photodetectors, optical circulators, power meters.Worked with various lasers systems: Fiber lasers, Ti-Saph, Argon-Ion, etc.Optical fiber fusion splicer: 2 years. .SOFTWARE TOOLSLabVIEW, MATLAB, BeamPROP, Origin, AutoCAD, and Microsoft Office Suite.
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Optical Manufacturing Engineer/Lead EngineerAsml Jan 2000 - Aug 2002Veldhoven, NlMANUFACTURINGDiagnosed manufacturing issues and aligned projection optics for step and scan lithography (Micrascan) systems – reduced production time.Oversaw reliance of photolithographic test stands to minimize production delays.Field service liaison and primary diagnostician for “in the field” alignment corrections of optical systems.PROCESS AND SYSTEM DEVELOPMENTIntroduced procedures and worksheets shifting responsibility of certain process steps to technicians, freeing engineering staff for more essential work.Diagnosed production issues for 193 nm (Micrascan V) step and scan system.Build team member for 157 nm Litho Test Stand: Physical buildup and alignment. -
Undergraduate Technical Research AssistantUniversity Of Rochester, Laboratory For Laser Energetics Feb 1997 - Jan 1999Rochester, Ny, UsStudied ferroelectric liquid crystal device operation in different scattering modes as modulator for IR detectors.Design and construction of liquid crystal point diffraction interferometer.Developed technique for salvaging liquid crystal devices normally rendered useless by the formation of large air bubbles.
Nathan Bickel Skills
Nathan Bickel Education Details
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University Of Central FloridaOptics -
University Of RochesterOptics
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University Of RochesterOptics
Frequently Asked Questions about Nathan Bickel
What company does Nathan Bickel work for?
Nathan Bickel works for Macom
What is Nathan Bickel's role at the current company?
Nathan Bickel's current role is Principal Process Integration Engineer at MACOM | PhD | III-V Photonic Device Development.
What is Nathan Bickel's email address?
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What is Nathan Bickel's direct phone number?
Nathan Bickel's direct phone number is +197865*****
What schools did Nathan Bickel attend?
Nathan Bickel attended University Of Central Florida, University Of Rochester, University Of Rochester.
What are some of Nathan Bickel's interests?
Nathan Bickel has interest in Self Assembly, Skiing, Mems, Personal, Finance, Hiking, Silicon Photonics, Defect Engineering, Professional, Fishing.
What skills is Nathan Bickel known for?
Nathan Bickel has skills like Photonics, Semiconductor Device, Thin Films, Photolithography, Optics, Nanofabrication, Microfabrication, Wafer Fab, Laser, Research And Development, Sensors, Physics.
Who are Nathan Bickel's colleagues?
Nathan Bickel's colleagues are Yuchen Chen, Joshua Dumais, Mark Mcnamara, Michael Ryea, D.m Enterprise, Arlene Rodriguez, Surafel Abera.
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