Nirav Shah Email & Phone Number

Brampton

Implemented corporate initiatives for continuous improvement in key performance indicators Right First Time and Product consistency. Implemented Quality Management Module in SAP for all Canadian locations. Improved statistical analysis of the QC data and the quality of investigation by instituting 100% QC data entry. Managed customer feedbacks by leading the root cause investigation and implementing corrective preventive actions. Managing compliance to QMS ISO 9001: 2015

Brampton

Provided leadership, coaching and guidance to the crew of 30-35 manufacturing and shipping employees. Ensured plant is operating at optimum efficiency delivering quality (FPY-90%) products. Managed challenges of fast-paced, rapidly changing environment of customer requirement. Achieved High customer satisfaction by delivering products on time (OTIF-85%) tackling the bottlenecks of high employee turnover and the shorter lead time.

Oakville

* Implemented 5S for extrusion department.* Developed and implemented collection and analysis of the data related to efficiency, productivity, waste generation.* Achieved 10% reduction in scrap generation.* Generated Production schedule using MRP and ensured it is followed to meet deadlines.* Ensured accurate set up of the processing parameters to get optimum performance.* Investigated non-conformances and executed corrective and preventive actions.* Trained employees on… Show more * Implemented 5S for extrusion department.* Developed and implemented collection and analysis of the data related to efficiency, productivity, waste generation.* Achieved 10% reduction in scrap generation.* Generated Production schedule using MRP and ensured it is followed to meet deadlines.* Ensured accurate set up of the processing parameters to get optimum performance.* Investigated non-conformances and executed corrective and preventive actions.* Trained employees on new standards, policies and procedures.* Entered production data in to MRP. Show less

Concord, On, Canada

* Implemented ERP system ROSS at Royal Plastic Co. (May 2010).* Implemented recycling program. Reduced scrap generation from 4% to 1.2%.* Increased in over all asset effectiveness by 25%* Implemented daily process audit, reduced customer complaints by 50%.* Conducted trials for different types of wire and cable grade PVC compounds and developed process specification for mixing cycle and extrusion on Plasmac and Amut extruder.* Achieved three day lead-times for delivering… Show more * Implemented ERP system ROSS at Royal Plastic Co. (May 2010).* Implemented recycling program. Reduced scrap generation from 4% to 1.2%.* Increased in over all asset effectiveness by 25%* Implemented daily process audit, reduced customer complaints by 50%.* Conducted trials for different types of wire and cable grade PVC compounds and developed process specification for mixing cycle and extrusion on Plasmac and Amut extruder.* Achieved three day lead-times for delivering product to customer through efficient planning and scheduling.* Reduced inventory of non-confirming finished goods by implementing recycling program and effective production schedule* Generated production scheduled based on the purchase order received.* Scheduled daily shipments.* Entered production and raw material consumption data in the inventory management system* Planned, scheduled and conducted quarterly and yearly inventory counts.* Co-ordinated weekly raw material requirement with purchasing department.* Scheduled equipment for breakdowns and preventive maintenance.* Ensured standard operating procedures and safety standards are followed by compounders and material handlers.* Worked with technical service engineer to ensure manufacturing requirements for all the new products. Show less

Concord, Ontario

* Performed extruder start up and shut down based on the production schedule.* Set up extruders, mixers and cooler parameters for product change.* Supervised and coordinated activities of compounders.* Ensured compounders follow SOP and safe work practice.* Conducted monthly work place inspection in conjunction with safety.

Gujarat, India

* Participated in implementation of the corporate improvement initiatives ISO 9001, ISO 140001, 5S, RCA* Commissioned storage tanks for the material issued in barrels. Reduced shop floor barrel inventory by 17%* Commissioned PLC operated emulsion co-polymer plant. Increased productivity by 50%. (Number of batches per month from 30 to 45).* Implemented First Pass Yield.* Developed a regression equation for the tinting of PPG automotive base paints.* Planned and scheduled… Show more * Participated in implementation of the corporate improvement initiatives ISO 9001, ISO 140001, 5S, RCA* Commissioned storage tanks for the material issued in barrels. Reduced shop floor barrel inventory by 17%* Commissioned PLC operated emulsion co-polymer plant. Increased productivity by 50%. (Number of batches per month from 30 to 45).* Implemented First Pass Yield.* Developed a regression equation for the tinting of PPG automotive base paints.* Planned and scheduled staff to the appropriate areas based on production schedule.* Coordinated technical, purchase, marketing and Engineering department to avoid any delays in the production. * Trained new lead hands and material handlers for SOP, safety and environment standard as per company policy and ISO 9001 and 14001 requirements.* Conducted internal audit for ISO 9001 (SHE manual) and made recommendation to management.* Prepared daily, fortnightly and monthly reports related to production, safety health and environment.* Organized inter department safety committee meetings to review safety issues of the block, achieving Zero accidents for six months consistently. Show less

Diploma In Project Management, Project Management

Certificate, Operation Management

Post B. Sc., Oil, Fat And Waxes

B. Sc., Industrial Chemistry

High School, Science