Pankaj Agarwal

Pankaj Agarwal Email and Phone Number

Global Head - Operational Excellence at Lupin Pharmaceuticals @ Lupin Pharmaceuticals
baltimore, maryland, united states
Pankaj Agarwal's Location
Mumbai, Maharashtra, India, India
Pankaj Agarwal's Contact Details

Pankaj Agarwal personal email

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About Pankaj Agarwal

Over 31 years of multi industry , multi functional, global roles experience of leading business transformation in Pharma, Consumer Goods and Back Office. Adopting new technology and Digital Transformation, FMCG and BPO operations. Lean Six Sigma Deployment and Quality, Program management, Supply Chain, Plant Operations, Setting up green field projects/expansions etc, Phrama:Created a new functions from scratch and delivered globally bench marked top quartile results in equipment productivity ( OEE) and Yields. Delivered savings of more than USD 30 Mn over 7 years ( 12 month tracking) , more than USD 70 Mn cumulative.Currently leading programs on 1) Technology Upgradation - Continuous Manufacturing in Finished Dose and Continuous Reactor in API , 2) Digital Transformation of manufacturing 3) Reduce valid OOS using Six Sigma and 4) Invalid OOS in Laboratory Effectiveness. Identified one commercial product to convert to Continuous manufacturing and 4 products in API for continuous reactor.Working with McKinsey for Digital Transformation.In two years total OOS have gone down by 50 % and Laboratory Incidents by 40 % across all regulated sites.Created capability of six sigma in the organization trained certified 70 BB , 60 Gb and more than 1000 eGB.Deployed Operational Excellence in global manufacturing facilities in US, Brazil and Mexico with particularly improving profitability of Brazil operations.BPO Operations:• Managing , growing and renewing contract with largest global chemical company with multi country delivery engagement in a hybrid model.• Managing multi tower, and multi geography delivery• Delivering on productivity commitments through identifying and executing multi location/geographyprojects to deliver value to the client.• Managing large teams in multiple geographies and motivating them to deliver on tough commitments.• Building a large process excellence team from scratch and making it a key factor in winning deals and growing accounts.•Deployment of Lean Six sigma organization wide from scratch.Manufacturing and Projects Lead teams to set up green field project and the expansion projects.  Lead teams of managers in operating large plants and multiple contract manufacturing locations Lead team to make plants strategic by reducing cost and improving quality to bring it to best in the industry

Pankaj Agarwal's Current Company Details
Lupin Pharmaceuticals

Lupin Pharmaceuticals

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Global Head - Operational Excellence at Lupin Pharmaceuticals
baltimore, maryland, united states
Employees:
2964
Pankaj Agarwal Work Experience Details
  • Lupin Pharmaceuticals
    Global Head And Vice President - Operational Excellence
    Lupin Pharmaceuticals Aug 2013 - Present
    Mumbai Area, India
    Focusing on improving EBIDTA, gaining competitive edge through costs , quality and technology.Business Transformation Initiatives:o Benchmarked OSD manufacturing with POBOS (McKinsey) and brought multiple areas to top Decile performance. o Benchmarked Bulk Drug Chemical yields with theoretical yields and brought all molecules to 95 % or more of each reaction.o Led Industry’s 1st product robustness program to bring all CQAs to 6 sigma level of quality. Led a program to reduce… Show more Focusing on improving EBIDTA, gaining competitive edge through costs , quality and technology.Business Transformation Initiatives:o Benchmarked OSD manufacturing with POBOS (McKinsey) and brought multiple areas to top Decile performance. o Benchmarked Bulk Drug Chemical yields with theoretical yields and brought all molecules to 95 % or more of each reaction.o Led Industry’s 1st product robustness program to bring all CQAs to 6 sigma level of quality. Led a program to reduce invalid OOS by 50% in two successive waves. Total OOS (sum of valid and invalid OOS) dropped by 50 % in two years.o Compliance: Reducing no of Investigations by more than 50 % and getting to right root cause and hence right CAPA. Annual product Quality Review ( DP and DS) , Out of Trend, Handling of Laboratory Incidents, Analyst Qualification etc SOPs are lead by Op Ex Team. Part of all regulatory responses with respect to above categories.o Delivered bottom-line savings in excess of INR 5000 Mn (56 Mn USD) over 6 years, through these initiatives. Some of these molecules exceeded savings of INR 300 Mn per year (4 Mn USD). o Leading Digital Transformation of three largest plants with McKinsey using Digital Twins, Digital Performance Management, Predictive models and real time IIOT platforms.o Adopting most advanced technology in Tablet manufacturing and API manufacturing to make 4 products most competitive. Enablers and Awards:o Developed capability of Six Sigma and statistics by training more than 75 BB & GB each and 1000 eGB.o Won D L Shah National Quality Awards consecutively for 5 years and CII Six Sigma award for 3 years. Lupin has also won Operational Excellence Award consecutively for three years within the Pharma industry. Got Most sites in Lupin to Platinum and Gold level in NAMC awards. Show less
  • Tata Consultancy Services
    Global Delivery Head ( Dow Chemical)
    Tata Consultancy Services Sep 2011 - Jul 2013
    Mumbai Area, India
    Complete responsibility of delivery and growth of business services of world’s 2nd largest chemical manufacturing company in a hybrid model. Responsible for delivery across the 4 global centres in Mumbai, India; Michigan, US; Tianjin, China; and Sao Paolo, Brazil. This is the third largest client of TCS BPO with a FY 13 billing of 40 M USD. Global strength of people in the account is currently at 1400. Some of the Key result areas are:o Deliver on committed SLAs, CSAT and… Show more Complete responsibility of delivery and growth of business services of world’s 2nd largest chemical manufacturing company in a hybrid model. Responsible for delivery across the 4 global centres in Mumbai, India; Michigan, US; Tianjin, China; and Sao Paolo, Brazil. This is the third largest client of TCS BPO with a FY 13 billing of 40 M USD. Global strength of people in the account is currently at 1400. Some of the Key result areas are:o Deliver on committed SLAs, CSAT and financial controls across 8 towers of P2P, O2C, R2R, SCM, IS, HRO, EH & S, Enterprise Reporting across 4 global centres. o Deliver on contractual commitments of very high productivity improvement 25 % of cost over three years.o Manage movement of 250 FTEs to low cost centreso Improve customer satisfaction and position TCS as partner which brings value.o Deploying metric measurement toolo Deliver Global governance and common delivery standards across all centresAchievements:• Delivering transformational project in US geography on accounts payable to improve productivity, payment on time and reduce delayed payments.• Movement of 200 FTEs, to low cost centres in India and China.• Developed and deployed a new architecture of metrics measurement globally.• Delivered 16 M USD cost improvement across network in partnership with client leadership. This has been managed with TCS patented HercuLEAN and a framework of identifying projects, tracking and facilitating execution.• Improvement of centre performance score from 0.80 to 0.90 ( 12.5 % improvement) Reduction in L1 and L2 errors from 135 to 38 ( 72% reduction)• TCS Internal metric improvement: customer satisfaction from 72.9% to 81.5%, profitability from 63% to 68 %, employee satisfaction from 71.9 to 73.1 Show less
  • Tata Consultancy Services
    Global Head - Process Excellence And Risk Tcs Bps
    Tata Consultancy Services Dec 2006 - Jul 2012
    Head Process Excellence for TCS BPO .Responsibilities:• Responsible for the process excellence globally for BPO of TCS spread across India and abroad with major centres in Chennai, Mumbai, Bangalore, Kolkatta ,Baroda and Latam. Each centre is managed by a Quality Head. Current strength of TCS BPO is approx 15,000 people in India and 2000 in Latam, Europe, and China. Portfolio of responsibilities includes Lean Six Sigma, Quality, Risk and Info Security.•Currently working… Show more Head Process Excellence for TCS BPO .Responsibilities:• Responsible for the process excellence globally for BPO of TCS spread across India and abroad with major centres in Chennai, Mumbai, Bangalore, Kolkatta ,Baroda and Latam. Each centre is managed by a Quality Head. Current strength of TCS BPO is approx 15,000 people in India and 2000 in Latam, Europe, and China. Portfolio of responsibilities includes Lean Six Sigma, Quality, Risk and Info Security.•Currently working on following KRAso Generating net benefit of USD 20 Million ( 6% of Revenue) for FY 2011.o Develop problem solving capability in the BPO people thru Lean Six Sigma trainings ( RCA, SPS, LEAN,GB,BB,APS)o Developing Gold standard processes with improvement leavers.o Developing effort estimation model of BPO processes.o Integrating acquired BPO, taken over recently into TCS quality management systemo Deploying Risk assessment and mitigation model Show less
  • Marico Ltd.
    Gm Six Sigma Deployment
    Marico Ltd. Jul 2004 - Dec 2006
    Deployment Leader and Master Black Belt for entire organisation with special focus on Kaya Skin Clinics; managed 40 Green Belts and 2 Black Belts Completed over 100 projects in the several cycles of DMAIC projects across Kaya Skin Services, Manufacturing, Sales, Materials, R & D, HR, Finance and IBG Attained success rate of more than 80%, achieved maximum benefit using Six Sigma and generated savings of INR40 Million and potential benefit of INR50 Million
  • Marico Ltd.
    Gm Third Party Operations
    Marico Ltd. Apr 2003 - Jun 2004
    Mumbai Area, India
    Managed total turnover of INR2.5 Bn and 8 units located at 6 different places in India Set up a Hair Oil Complex at Dehradun and closed related contract manufacturing operations; led a team for manufacturing hair oils with an investment of INR100 Million & generating a turnover of INR1 Billion Registered improvement in service level from 85% to 98% and lead time to respond in changes to the plan went down from 15 days to 5 days Obtained Internal ISO Certification for three… Show more Managed total turnover of INR2.5 Bn and 8 units located at 6 different places in India Set up a Hair Oil Complex at Dehradun and closed related contract manufacturing operations; led a team for manufacturing hair oils with an investment of INR100 Million & generating a turnover of INR1 Billion Registered improvement in service level from 85% to 98% and lead time to respond in changes to the plan went down from 15 days to 5 days Obtained Internal ISO Certification for three contract units for consistent quality Show less
  • Marico Ltd.
    Gm - Works
    Marico Ltd. Nov 1998 - Mar 2003
    Jalgaon Area, India
    Executed expansion of the plant from 70 TPD to 150 TPD in two phases with a total investment of INR120 Million Achieved a cost reduction of INR80 Million over four years as part of initiatives Converted the plant to a cost advantage plant with a cost differential of INR1200 per ton of oil processed as compared to subcontracts over four years Developed capability in the plant of refining 5 different type of oils such as SFO, Safflower, Corn, Coconut and Rice Bran … Show more Executed expansion of the plant from 70 TPD to 150 TPD in two phases with a total investment of INR120 Million Achieved a cost reduction of INR80 Million over four years as part of initiatives Converted the plant to a cost advantage plant with a cost differential of INR1200 per ton of oil processed as compared to subcontracts over four years Developed capability in the plant of refining 5 different type of oils such as SFO, Safflower, Corn, Coconut and Rice Bran Implemented TPM (Total Productive Maintenance) in the plant and contract manufacturing; augmented production by 25% and rework percentage to almost nil Steered implementation of ISO 9000 standards in various production units Successfully implemented simple ‘Performance Measurement System’ and identified vendors through Reverse Auction Show less
  • Marico Ltd.
    Production Manager
    Marico Ltd. 1995 - 1998
    Palghat Area, India
    Structured process modification and enhanced the productivity by 25% leading to 15% reduction in variable cost and 30% reduction in R & M cost Successfully enhanced the oil extraction efficiency from 93% to 95% through adapting new drying technology and reducing residual oil in cake Supported and sustained continuous improvement work culture in the highly unionised environment of Kerala
  • Larsen & Toubro Limited
    Excecutive Commecial
    Larsen & Toubro Limited 1990 - 1992
    Mumbai Area, India
    Responsibilities:  Effective management of various commercial activities and dealing with formalities and documentation related to Excise, Sales Tax, Octroi, Customs etc. Responsible for ensuring timely collection of outstanding and making price variance claims.Achievements: Selected to lead commercial operations for 5 major projects valuing Rs 1.50 Billion with Reliance, BPCL and RCF. Saved Rs 0.75 Million through detailed work out of Price Variation Clauses.

Pankaj Agarwal Skills

Six Sigma Cross Functional Team Leadership Program Management Management Business Strategy Leadership Project Management Supply Chain Management Lean Manufacturing Supply Chain Vendor Management Quality Management Business Process Improvement Manufacturing Process Improvement Bpo Procurement Analysis Global Delivery Team Leadership Outsourcing Team Building Training Business Process Outsourcing Erp Enterprise Resource Planning Strategic Leadership Strategic Financial Planning Auditing Communication

Pankaj Agarwal Education Details

Frequently Asked Questions about Pankaj Agarwal

What company does Pankaj Agarwal work for?

Pankaj Agarwal works for Lupin Pharmaceuticals

What is Pankaj Agarwal's role at the current company?

Pankaj Agarwal's current role is Global Head - Operational Excellence at Lupin Pharmaceuticals.

What is Pankaj Agarwal's email address?

Pankaj Agarwal's email address is pa****@****tcs.com

What schools did Pankaj Agarwal attend?

Pankaj Agarwal attended Nitie, Iit Roorkee, Lucknow Christian College, S R M Inter College , Bisalpur.

What skills is Pankaj Agarwal known for?

Pankaj Agarwal has skills like Six Sigma, Cross Functional Team Leadership, Program Management, Management, Business Strategy, Leadership, Project Management, Supply Chain Management, Lean Manufacturing, Supply Chain, Vendor Management, Quality Management.

Who are Pankaj Agarwal's colleagues?

Pankaj Agarwal's colleagues are Swaroopkumar K, Farid Fd, Hitendra Singh Chouhan, Charity Eze, Prashant Jangam, Dinesh Mehta, Jayaprakash K.

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  • Pankaj Agarwal

    Managing Partner At Pankaj Agarwal & Associates | Rising Star 40 Under 40 Awardee 2023 | Insolvency & Bankruptcy Professional | Corporate & Commercial Litigation | Commercial Arbitration
    Greater Delhi Area
  • Pankaj Agarwal

    Agm - Programmatic | Indirect Sales | Revenue Growth | Adtech | Ad Operations | Yield Management | Troubleshooting || Ex Times Internet | Ex Jagran
    Delhi, India
    3
    gmail.com, timesinternet.in, gmail.com

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