Manufacturing Engineer
• Improved quality and output by 90% from fixture redesign • Increased efficiency by reducing fixture changeover time by 80%• Changed tool design to increase quality, allowing for easier cleaning and increased tool longevity• Upgraded automated machine components to improve quality, decrease cleaning & setup time • Redesigned framed canvas clamping jig, incorporating ergonomics, timing mechanism and improved safeguards• Improved equipment safety, independently designing/installing guarding and clamps • Increased raw material yield and standardized configurations for different product lines• Maintained plant layout, including accommodating seasonal volume increase of 200-300%• Utilized Lean principles and practices to reduce rework rates from 12-15% to 1.5-3%• Eliminated recurring issues on various machines by performing machine modifications and establishing & updating preventative maintenance schedules• Managed new facility startup in Canada, which included equipment acquisition, layout, installation and training; projected to generate $37M+ in revenue growth over 4 years• Created and implemented new packaging design resulting in annual savings of $100k+• Led several value stream mapping and kaizen events, involved in one resulting in 98% decrease in cycle time• Led launch of specialty product lines, creating layout, updating process to simplify product build • Managed material change for framed canvas product, designing new process flow, layout and purchasing new equipment • Trained management and operators on new machinery and processes• Created documentation and training procedures for machines and processes throughout plant