Paul Cairns
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Paul Cairns Email & Phone Number

Mechanical and Prototyping Engineer. Specializing in Rapid Prototyping at Kaleidoscope Innovation
Location: Boston, Massachusetts, United States 5 work roles 2 schools
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Mechanical and Prototyping Engineer. Specializing in Rapid Prototyping
Location
Boston, Massachusetts, United States
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Paul Cairns is listed as Mechanical and Prototyping Engineer. Specializing in Rapid Prototyping at Kaleidoscope Innovation, a with 226 employees, based in Boston, Massachusetts, United States. AeroLeads shows a matched LinkedIn profile for Paul Cairns.

Paul Cairns previously worked as Senior Mechanical Engineer at Kaleidoscope Innovation and Fab Academy Instructor at Fab Academy. Paul Cairns holds Master'S Degree, Chemical Engineering from University Of Ottawa.

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Kaleidoscope Innovation

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About Paul Cairns

Engineering Porfolio: www.paul-cairns.comI am a passionate and dynamic Mechanical and prototyping Engineer (10+ years) dedicated to turning peoples' ideas into products. In today's world, products are becoming more and more multi-disciplinary requiring a wholesome engieering approach. With my experience in Mechanical and Chemical Engineering, as well as electro-mechanical and programming know-how, I can tackle any engineering problem thrown my way. From CAD design, simulation (FEA), Material Selection, Electronics Design, Construction, Testing, and Specification, I am the right person to prepare your product for commercialization.I started my carreer as a Research Engineer (Mechanical) for Natural Resources Canada where I worked with a multi-disciplinary team of engineers and researchers to design and construct a high-pressure and temperature combustor pilot plant for carbon capture technology. This project required extensive design, prep, simulation, and engineering to construct. I was then offered a position as Executive Director of a Green Energy business Incubator where I championed green energy projects and advised greentech startups. When I turned 30, I decided I needed to take a year to explore the world. I travelled to Mexico and Africa, and spent a few months volunteering to repair homes in Puerto Rico as part of the huricane recovery program at All-Hands and Hearts. This experience inspired me to apply to apply to Engineers Without Borders where I was connected with Energy Generation in Togo. At Energy Generation I became Technical Director and Prinicipal Engineer where I assisted entrepreneurs in turning their ideas into Minimum VIable Products. I led the construction and commissioning of a Fablab that became the first registered Fab Academy Node in West Africa, designed and built over 50 prototypes, and really flexed my multi-disciplinary engineering muscle.Some of my proudest achievements include: - My team being awarded a departmental award at NRCan for outstanding achievement - Publishing a research paper on the topic of Oxy-fired combustion - Working with my team to get our DCSG patent awarded - Awarded the Building a Sustainable Future Award as Executive Director of SmartNet Alliance (SmartNet Coalition) - Becoming the first registered Fab Academy Node in West Africa - Being on the team at Energy Generation when we won the Ashden Award - Working with entrepreneurs and MTU to publish research on making paving stones from waste plastic - Winning a bounty at the ETH Hackathon

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Kaleidoscope Innovation
Kaleidoscope Innovation
Mechanical and Prototyping Engineer. Specializing in Rapid Prototyping
cincinnati, ohio, united states
Website
Employees
226
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5 roles

Paul Cairns work experience

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Senior Mechanical Engineer

Current

Boston, Massachusetts, United States

Working with our primary client Amazon Robotics on the Drive Unit team. Primary responsibilities include:- Engineering research and design of new systems- Solidworks and CAD of parts- 3D printing of prototypes- DFM- Design Engineering Change Orders (DECOs)- Lab and bench testing- PCB envelope design

May 2024 - Present

Fab Academy Instructor

Current

LomΓ©, Togo

πŸš€ As a Fab Academy Instructor, I have the privilege of guiding and inspiring the next generation of digital fabrication enthusiasts and makers. πŸ”§ What I do: πŸ”§ πŸ“š Lead hands-on classes in digital fabrication, including 3D printing, CNC machining, and electronics, empowering students to turn their ideas into tangible creations.🌐 Foster a collaborative learning environment where creativity, innovation, and problem-solving are at the forefront.πŸ€– Share knowledge on the latest technologies and tools in the fab lab ecosystem.πŸ’‘ Why it matters:Digital fabrication is at the heart of the Maker Movement, driving innovation across industries. I'm passionate about equipping individuals with the skills to bring their ideas to life and change the world one project at a time. πŸ’ͺπŸ™Œ Join me on this incredible journey of making, learning, and inspiring the future of fabrication. Let's create together! πŸ› οΈ

Jan 2022 - Present

Technical Director And Prinicipal Engineer

Togo

πŸš€ As a Technical Director and Principal Engineer, I have the honor of bringing our Entrepreneurs' products to life.πŸ”§ What I do: πŸ”§πŸŽ― I help entrepreneurs conceive, design, prototype, test, and improve their product ideas. My objective is to create their Minimum Viable Product so they can test it on the market and iterate as quickly as they can. βš™οΈ I engineer electro-mechanical solutions from design conception using CAD, through electronics design, mechanical design, programming, and product specifications.πŸ† Accomplishments:πŸ†πŸŽ¨ Designed and delivered numerous prototypes to three cohorts, totaling over 100 entrepreneurs.βš™οΈ Led the construction of 5 solutions for replacing 10 kVa generators.🌍 Led the procurement, installation, and commissioning of our FabLab, the first officially registered Fab Academy node in West Africa.πŸ”„ Designed and implemented a product development program that guided entrepreneurs through the process of developing their product from conception through to MVP.

Nov 2019 - Jun 2024

Executive Director

Ottawa

🌱 Businesses helping businesses grow! As Executive Director of SMARTNet Alliance, I had the pleasure of leading a green energy business incubator and business accelerator.πŸ”§ What I did: πŸ”§πŸŒ I worked with companies in the green tech sector to help them find clients, bid on projects, and grow their business.🌱 I helped grow our network of green energy businesses and helped those looking to enter the field, and advised business on their solutions.πŸ† Accomplishments:πŸ†πŸ€ SmartNet Alliance was the winner of the Building a Sustainable Future Award during my tenure.πŸ’‘ Spearheaded the largest Green Energy Showcase in the Ottawa Region.

Jan 2017 - Oct 2018

Mechancal Engineer

Ottawa

πŸ” As a Research Engineer (Mechanical) at CanmetENERGY in Ottawa, I had the opportunity to contribute to the development of a groundbreaking technology aimed at reducing the environmental impact of oil sandsβ€”Direct Contact Steam Generation (DCSG).πŸ”§ What I did: πŸ”§πŸŒ± played a key role in the development of DCSG, a technology with the potential to reduce carbon emissions by 50-80%.βš™οΈ led and performed design reviews including FEA review meetings and HAZOPs.πŸ”§ helped build and construct the pilot plant according to TSSA regulation and GD&T specifications.πŸ” Performed CAD modelling and mechanical design of various components.πŸ’» Performed combustion reaction modeling, thermodynamic, fluid, and heat transfer design and simulation using HYSYS.πŸ› οΈ Performed material selection and material compatibility reviews for the high-temperature corrosive environment.πŸš€ Project Journey: πŸš€πŸŒ From the initial concept to technical and economic feasibility studies, bench-scale testing, and pilot-scale testing, I witnessed and was an integral part of the project's evolution.🌐 I actively participated in securing client investment, pilot-scale feasibility, and pilot-scale demonstration, ensuring the project's progress.βš™οΈ I led and performed design reviews including FEA review meetings and HAZOPs.πŸ”§ I helped build and construc the pilot plant according to TSSA regulation and GD&T specificationsπŸ† Impact and Gratitude:πŸ†πŸŒ² I thoroughly enjoyed being part of a project that aimed to make a positive impact on Canada and the environment.🌍 Upon my departure, the client was in the process of negotiating a field-scale demonstration in Fort McMurray. Successful demonstrations would pave the way for commercialization.πŸ† Contributed to the successful patent award during the patent review process.πŸ› οΈ I was lucky to be part of the largest project the complex had ever seen.πŸ† Our team won a departmental achievement award.

Jan 2009 - Dec 2016
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2 education records

Paul Cairns education

Master'S Degree, Chemical Engineering

University Of Ottawa

Bachelor Of Applied Science (B.A.Sc.), Mechanical Engineering, Cum Laude

University Of Ottawa
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What company does Paul Cairns work for?

Paul Cairns works for Kaleidoscope Innovation.

What is Paul Cairns's role at Kaleidoscope Innovation?

Paul Cairns is listed as Mechanical and Prototyping Engineer. Specializing in Rapid Prototyping at Kaleidoscope Innovation.

Where is Paul Cairns based?

Paul Cairns is based in Boston, Massachusetts, United States while working with Kaleidoscope Innovation.

What companies has Paul Cairns worked for?

Paul Cairns has worked for Kaleidoscope Innovation, Fab Academy, Energy Generation, Smartnet Coalition, and Natural Resources Canada.

Who are Paul Cairns's colleagues at Kaleidoscope Innovation?

Paul Cairns's colleagues at Kaleidoscope Innovation include Seth Vicknair, Isabelle Mathieu, Emma Byrnes, Robert Cummings, and Ann Meyer.

How can I contact Paul Cairns?

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What schools did Paul Cairns attend?

Paul Cairns holds Master'S Degree, Chemical Engineering from University Of Ottawa.

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