Pavan Kumar Kodali Email & Phone Number

Hyderabad, In

Zaheerabad, Telangana, India

Hyderabad, Telangana, India

• Managing Paint Shop operations and responsible for production and quality.• Ensuring daily and monthly production targets as per plan.• Responsible for cost reduction and process improvements through ingenious ideas.• Creating and maintaining operation standards for process and equipments operation..• Co-ordinate with paint / powder coating suppliers for new shade developments.• Inventory management in shop floor.• Monitoring preventive maintenance works as per schedule.• Powder coating process stabilization and consumption reduction.• Coordinating with R&D for new product development and launching with in short time frame.

Zahirabad

Production Management• Resource allocation and manpower deployment to achieve daily production targets.• Production Planning and optimizing the working hours as per production and market demand.• Working on layout changes as per production needs and debottlenecking stages.• Improving productivity and line balancing through MOST (Maynard Operation Sequence Technique).• PPAP for process and engineering changes, documentation of Dynamic Control Plan, BOM corrections.• Capital Budget Planning and executing the projects within timelines.• Timely procurement of consumables and materials from vendors without affecting production.• Supervising the quality of incoming materials (Paints and Chemicals) and maintaining process bath solutions.• Develop training contents, identifying training needs and impart training to ensure professional development of personal.• Coordinating with maintenance team for planning and implementation of annual shutdown.• Involvement with M/s Plustech Team for installation of CED line and with M/s Durr India Team for installation of CED Oven.• Received Mahindra Innovation Award in group category for project “Productivity improvement in PT/ED line without capital investment”.• Received Spot Award from plant head for project “Common skid for UV Models” reduced skids inventory and reducing the model waiting loss.• Received Rise Award for project “Single Sealer Line” enhancing the productivity in the line.• Develop safe process through proactive measures like Job safety analysis, HIRA, Safety patrol rounds, Visual controls, Occupational control procedures and work permit system.• Implementation of Behavior based safety.• Incident investigation, reporting and counter measures for hazards.• Compliance to statuary requirements. Monitoring and reporting of hazardous waste.• Conducting Mock drill to evaluate response to emergency situations.• Carrying internal audits across departments, sharing best practices and identifying areas.

Bengaluru, Karnataka, India

• Handling shop floor activities and machine maintenance to bring efficiency in operations and achieve production targets.• Budget planning and operational cost control.• Carrying NDT testing of castings.• Localization of machine equipment spares reduced 20% of purchase cost.• Conduct training to operators for increasing the skill level and enhancing the productivity.• Monitoring the team performance and rewarding the best performance.• Participated in project “Lean Manufacturing” for reducing the lead time to assembly.• Spearheaded the team for successful implementation of “2 Hour Step Production”.• Implemented “Powder recycle and reuse in powder coating” reducing the material procurement cost by 10 %.• Received appreciation for “Designing special pallets for BSPB” elimination of unsafe condition.• Received appreciation for “2 Bin system for eye bolts” eliminating the shortage to assembly line.• Received appreciation for “Outsourcing the painting activity at supplier end” helped in manufacturing cost reduction.

Zahirabad

• Overseeing activities in Pretreatment and Electro deposition line.• Involved in ISO 14001 & OHSAS 18001 documentation and audits.• Involved in Mahindra Quality System Audit.• Participated in projects like “Reduction in warranty failure” and “Stoppers for PT/ED & painting” to reduce the damages during the logistics.

Chennai Area, India

• Supporting all queries of Hardware and Software related to Dell computers.• Handling second level customer escalations.• Managing the team to give resolutions and make dispatches to customers and ensuring the delivery within time frame.• Training and mentoring the team on technical knowledge.• Worked with the team to maintain the ISO 27001 quality process to log all the issues from the customers.• Mentoring the tem and help them understand and implement relevant process required for SEI CMMI Level 5.

Industry Program In Paint And Coating Technology, Paint And Coating Technology, First

Bachelor'S Degree, Chemical Engineering, 1St Class

Activities and Societies: Participated in national conference on “Renewable Energy”Bachelor of Technology in Chemical Engineering

10+2, Maths, Physics, Chemistry

Studying MPC