Peter Coull Email & Phone Number

Ashington

Integral part of implementation team for plant wide roll out of Rio Tinto Alcan's maintenance best practice tool Improving Performance Together (IPT)Champion of IPT work-streams including defect elimination, asset tactics development, hydrocarbon management and condition monitoring.Implemented reliability tactics for work management, preventative maintenance, defect elimination, hydrocarbon management and condition monitoring, these tactics lead to an increased level of sustainable… Show more Integral part of implementation team for plant wide roll out of Rio Tinto Alcan's maintenance best practice tool Improving Performance Together (IPT)Champion of IPT work-streams including defect elimination, asset tactics development, hydrocarbon management and condition monitoring.Implemented reliability tactics for work management, preventative maintenance, defect elimination, hydrocarbon management and condition monitoring, these tactics lead to an increased level of sustainable operational performance and asset availability.Used Lean Maintenance principles to develop partnership between craft and operations in a tough environment of ageing assets, reduced budgets, increased regulatory pressures and rigid union structures.Coached and mentored workforce to drive best practice and performance through asset management techniques.Using RCA tools such as cause and effect diagrams and '5 Why' to reduce repeat functional failures of operational equipment.The use of Lean manufacturing tools such as CCC strips, drumbeat and pareto analysis to prioritise projects and allow containment and countermeasures for each loss or waste to be carried out.Plant auditing to enable sustainability of implemented projects such as 5's - standardised work - drumbeat, PM compliance and Isolation as per isolation document.Writing and approving of hazardous energy control (HEC) isolation documents.Writing and approval of Risk Assessments.Senior Authorised Person (SAP) including management of confined spaces.Writing of confined space rescue plans for confined space entry procedures.Facilitator in plant preventative PM review documentation using known failure modes via FMEA.Facilitator in plant maintenance Kaizen 3 - 5 days.Writing of validated PM documents within CMMS system Maximo.Using CMMS and MTBF data to re-evaluate PM task time and frequency (desk top).Responsible for planning major 3 - 6 day bi-annual shutdowns using Microsoft Project. Show less

Maintenance engineer for Green-Mix and Anode Forming Facility.Responsible for £1.8m annual maintenance budget with overall asset value of £150mResponsible for maintenance and annual LEV testing of 4 off fume and dust abatement systems.Consistent use of reliability techniques such as FMEA, TPM, RCA and DFA resulting improved equipment availability and reduction in asset downtime. Planned, organised and supervised daily and extended equipment down days for maintenance repairs and… Show more Maintenance engineer for Green-Mix and Anode Forming Facility.Responsible for £1.8m annual maintenance budget with overall asset value of £150mResponsible for maintenance and annual LEV testing of 4 off fume and dust abatement systems.Consistent use of reliability techniques such as FMEA, TPM, RCA and DFA resulting improved equipment availability and reduction in asset downtime. Planned, organised and supervised daily and extended equipment down days for maintenance repairs and improvements. Lead improvement projects delivering results on time and in budget.Effective use of lean manufacturing and business improvement techniques.Assisted with design specifications, supervision and commissioning of larger scale projects within the department.Sponsored Project Engineers working on capital projects within department.Running major capital investment projects in department, including management of change, PUWER sign off, PM generation and craft training.Management of several contract companies' daily maintenance and housekeeping activities.Maintain close, successful and professional relationships with production and process personnel ensuring full plant optimisation. Identify repetitive equipment failures and work on improvements to minimise failures using daily failure analysis (DFA).Full plant criticality and tactical review for all assets.Mentoring of both electrical and mechanical craftsman on new plant installs and commissions.Responsible for plant automation equipment, solving problems in breakdown situations and working on upgrades and improvements of equipment. Senior Authorised Person (SAP) - including management of confined spaces.Providing 24 hr call out for all engineering issues that arise out of hours. Show less

Part of a 4 man maintenance team carrying out reactive, planned preventative and corrective maintenance.Maintenance of heavy plant industrial materials handling machines including:Hot oil heated batch mixers x 6.2x1.75 Mw hot oil boilers c/w 3 off 168m/h centrifugal pumps.Belt conveyors - hot and cold.Belt and chain elevators.Pneumatically bellowed anode forming Machinery.Roller ConveyorsScrew conveyors.Vibratory feeders.Automated weighing… Show more Part of a 4 man maintenance team carrying out reactive, planned preventative and corrective maintenance.Maintenance of heavy plant industrial materials handling machines including:Hot oil heated batch mixers x 6.2x1.75 Mw hot oil boilers c/w 3 off 168m/h centrifugal pumps.Belt conveyors - hot and cold.Belt and chain elevators.Pneumatically bellowed anode forming Machinery.Roller ConveyorsScrew conveyors.Vibratory feeders.Automated weighing Systems.Overhead power and free conveyors - 5.5kmPLC Control systems - Gem 80 - SLC 500 - Panel-view 1000,600 including maintenance, software writing and fault finding on plant automated equipment.Electrical installation and fault finding.Maintenance of Bosch Rexroth and OEM designed hydraulic equipment.Maintenance, design and installation of Norgren pneumatic equipment.Planning, design and installation of category 3 emergency stop system in the Rodding Plan within a live operational environment. Show less