Prabhat Tiwari Email & Phone Number

Pune, Mh, In

India

Working for Drive Train Factory of John Deere Werk Mannheim, Germany❖ Responsible for new product and existing product assembly line process design.❖ Visiting factory and supporting for Durability Build of new product, components or product with engineering change.❖ Working and coordinating with Product Design team and providing feedback as per result of virtual durability build. Core member for DFM❖ Working and coordinating with Tool & Fixture Design team for development of new or modification of tooling for new product or existing product.❖ Line layout designing and layout modifications as per projects related to new product or continuous improvement.❖ Analysing current state by lean tools and by data analysis to find opportunities for improvement.❖ Process planning and process control of Drive Train Assembly through company in-house process planning software and maintaining all documents and dependents for workstations.❖ Continual improvement in productivity by reducing cycle time of processes, minimizing bottlenecks, layout and tool modifications❖ Identifying and driving cost saving, Soft saving and cost avoidance projects of the factory.❖ Leading and responsible for Value Stream Mapping project execution❖ Resource planning & capacity planning as per standard time calculation, takt time calculation, schedule and monitoring/managing labor cost.❖ Standardizing baseline performance and capability of each process or tool and drive actions to maintain or improve performance.

Noida, Uttar Pradesh, India

 Responsible for production & inspection of display for smart phones as per daily plan and ensuring plan vs actual. Capacity planning for production as per demand forecast to ensure 100% on time delivery with least cost involved. Regular production advance planning of equipment & line as per weekly plan and generating daily work orders to ensure daily mass production achievement by 100%. Responsible for Final inspection of display and outgoing quality control to deliver defect free product and maintaining defect PPM. Continual improvement in productivity by reducing cycle time of processes, resources minimization, rejection control. Preparing & maintaining daily Production report, Inspection report, Improvement presentations & WIP report. Proper equipment planning, to ensure best equipment efficiency and least WIP inventory between processes. Continual Improvement of line by using lean manufacturing tools like VSM, time study, motion study, method study, process study etc. Manpower and material management and planning as per GOC/PPC plan and customer schedule. Responsible for adhering compliances related to quality control & EHS within shop floor.#Remarkable Accomplishments:Successfully achieved 20k production in a shift target for December 2021, 35k in may in a shift and received best shift award for doing it first. Successfully established new model Assembly line with equipment & stations to match required takt time as per customer demand. Successfully established BIN 2 (BIN for Machine automated declared NG) process. First shift to achieved zero Validation NG by improving process and daily meetings with operators.

Noida Area, India

•Responsible for production of wiring harness through conveyor system to meet customer demand and ensuring daily plan versus actual for production.•Preparing & maintaining daily Production report, WIP report & LRN data.•Conveyor management and conveyor continual improvement in assembly line by time study, method study and line balancing hence working on eliminating 8 wastages by kaizen implementation.•Drive defect elimination process by daily defect analysis for line defects and 8-D report for critical defects hence decreasing PPM of daily production (MOP).•Working on improvement of plant performance and revenue by Value Stream Mapping and Conveyor Efficiency Improvement Program.•Implementing lean manufacturing in production line by maintaining 5S, Bottleneck Analysis, Jidoka, SMART Goals, VSM and decreasing 8 wastages to ensure best consumption of resources hence improving ROI.•Maintaining discipline in plant and responsible for proper manpower handling for optimum outcome. ◇Remarkable Accomplishments •Selected as one of the 12 members of Assembly Line Efficiency Improvement team from all nationwide plants for Increasing Conveyor Efficiency & Line Balance Rate in Conveyor Assembly Line of all plants in India based on technical knowledge, critical thinking & innovative idea developing potential.•Successfully developed new product line for plant to manufacture BMW electric vehicle fast charger. Being part of NPDC successfully achieved new business after product development, sample manufacture, plant audits, capacity verification & line release audit.•Improved plant’s Conveyor Efficiency by 25% & L.B.R by 30% by Line Balancing and kaizen implementation & still working on continual improvement.•Improved Process Efficiency by 65% and decreased Production Lead Time by 30% of Earth Mover Product production line by Value Stream Mapping.•Serving as Facilitator of two Quality Circles in plant and achieving break through results in quality improvement.

Faridabad, Haryana

•Responsible for assembly of Safety System in hoses for LPG & Cryogenic Gases.•Computer aided designing (CAD) of product for development according to customer requirement. ◇Remarkable Accomplishments•Successfully achieved GS-38 compliance for manufacturing of PTFE hoses.•Successfully developed design of end fittings of PTFE & Tefzel hose for Praxair Inc. by using CAD skills.

Faridabad Area, India

My responsibilities includes learning as much as possible about the manufacturing parts of bikes and also about environment of industry or professional life. As workshop and factories are hazardous place so sharp attention is essential to avoid accident for my safety and for those around me.

Namrup

Bachelor Of Technology (B.Tech.), Mechanical Engineering

Activities and Societies: Event coordinator of JUNOON (college club)

Higher Secondary

Activities and Societies: Bharat Scouts & Guides