Pradeep Waghmare Email & Phone Number

Chennai Area, India

Project Strategy on New model launch, Project Costing, Capacity Planning and Investment proposal to management for New programs for Strategic decision.Layout design CLL considering fixture tooling, material flow, water flow, air flow, electricity, PLC, controller etc.Review initial phase of cad and ensure feedback is appropriate and implemented in designs.Working on Fixture design, Product design to ensure no Quality issue with Capacity targetLeading Virtual build to identify… Show more Project Strategy on New model launch, Project Costing, Capacity Planning and Investment proposal to management for New programs for Strategic decision.Layout design CLL considering fixture tooling, material flow, water flow, air flow, electricity, PLC, controller etc.Review initial phase of cad and ensure feedback is appropriate and implemented in designs.Working on Fixture design, Product design to ensure no Quality issue with Capacity targetLeading Virtual build to identify the Product and Tooling issues.Mapping the New Product Launch with Resources and Supplier readiness.Prepare RFQ for new equipment selection and installation of BIW tooling with Wooshin, ABB and HirotecDesign review of Facility, Fixture tooling with respect to gun access, maintenance reach, ergo, Locator strategy and followVOSS standard as lesson learnt from previous programs.Input to vehicle design to overcome Wind noise / Water leaks / Air Leakage / Fit / Function / Efforts.Leading PCF builds and Define launch dimensional control plans for body shopLead to achieve launch scorecards throughout builds.Leading Production ramp up to meet Productivity with defined Quality. Show less

Ahmedabad Area, India

Lifetime experience of 2nd Green field Project with Ford India Pvt. Ltd. (US based MNC) from land condition to highly automated plant with capacity of producing a car at 62JPH (jobs per hr.) with variant of 4 modelsBody Plant Launch Team Manager (Deputy to General Manager) -Tooling & Equipment Buyoff at supplier site, Planning for Installation & Commissioning at Site.Design reviews of Facility, Fixture tooling to ensure Manufacturing Feasibility.Leading Lessons Learnt, High… Show more Lifetime experience of 2nd Green field Project with Ford India Pvt. Ltd. (US based MNC) from land condition to highly automated plant with capacity of producing a car at 62JPH (jobs per hr.) with variant of 4 modelsBody Plant Launch Team Manager (Deputy to General Manager) -Tooling & Equipment Buyoff at supplier site, Planning for Installation & Commissioning at Site.Design reviews of Facility, Fixture tooling to ensure Manufacturing Feasibility.Leading Lessons Learnt, High Hurts from previous programs at initial Program stage.Training Manpower achieving versatility for Process according to line JPH.Work station, Cycle Line Layout, Leading White Board Reviews.Leading Production ramp up to meet Productivity with defined Quality.Lead to achieve launch scorecards throughout builds. Leading Onsite Modification.Fixture error proofing with PLC interlock and develop Weld containment strategyLead White Board a Quality Tool to resolve Quality issues at Launch Build Phase. Show less

Pune Area, India

Rich experience in working with Volkswagen India Pvt. Ltd (German based MNC) during conversion from land condition to a big automobile organization with capacity of producing a car at 31 JPH (jobs per hr) with variant of 4 models.Body Shop Production Senior Manager:Leading daily production as Senior Manager Production for 31 JPH with all Quality targets and no functional issueDefine standard repair procedure with acceptance from Quality assurance to reduce Scrap/ Rejection… Show more Rich experience in working with Volkswagen India Pvt. Ltd (German based MNC) during conversion from land condition to a big automobile organization with capacity of producing a car at 31 JPH (jobs per hr) with variant of 4 models.Body Shop Production Senior Manager:Leading daily production as Senior Manager Production for 31 JPH with all Quality targets and no functional issueDefine standard repair procedure with acceptance from Quality assurance to reduce Scrap/ Rejection costLayout study, one-piece flow, work balancing, cycle time, Selection of tools and equipment meeting 31JPHFixture prove out & final buy off with respect to productivity, quality, measurement, maintenance, reproducibility, ergonomic study & reduction in NVA (Non value added activity) with contingency planSWS (Standard work sheet) & Spot plan preparation with respect to spot sequence & gun number.Spot welding parameter setting with Contingency plan for each tool/equipment to overcome sudden breakdown.Operator selection and training to the operator (Welding technology, Safety, VW production system)Detail study of different welding process like Spot welding, Projection welding, Laser brazing, MIG welding, MAG welding, Soldering etc.Analysis and successful implementation of ECN and meeting Body GeometryTraining of Spot welding, Projection welding, MIG / MAG, Laser welding, Body/ Paint/ Assembly repair procedure.Controlling of indirect cost per vehicle. (Tools, PPE, preparation for tool handling standard) Show less

Nasik Area, India

Rich experience of BIW Production line with different setups to meet Productivity and Quality targetsBody Shop Production Manager – Head of SC/DC ShopManaging production operations with a view to ensure timely accomplishment of production targets within the time and cost parameters.Setting new production norms with industrial engineers & achieving the same; identifying & reducing non value added activities and fatigue reduction.Resolving quality concerns using various… Show more Rich experience of BIW Production line with different setups to meet Productivity and Quality targetsBody Shop Production Manager – Head of SC/DC ShopManaging production operations with a view to ensure timely accomplishment of production targets within the time and cost parameters.Setting new production norms with industrial engineers & achieving the same; identifying & reducing non value added activities and fatigue reduction.Resolving quality concerns using various problem-solving tools like brain storming, cause & effect diagrams, why-why analysis, etc.Developing, managing and monitoring the performance of multi-skilled work force and conceptualizing need-based training programs for performing maintenance operationsFollow safe working practices to maintain healthy IR in shop, setting & achieving PQDCSM targets.Developing backup for all the equipment to ensure Daily production targets even in some equipment failuresWorking on improving the multitasking of operator to use as a tool against flexibility and absenteeismLeading some Cultural and Social program to motivate people with strong team building mindset Show less

Btech, Mms,, Dbm, Engineering Technology, General, First Classs

Masters In Managerial Science At Pune University., Mangerial Science, First Classs

Diploma In Business Management, Business Administration And Management, General, First Class

General Management Program, Business Administration And Management, General, First Class