Production Manger for Aromatics Unit

➟Supervise the safe commissioning & start-up of the Naphtha Hydrotreater & Platformer Units after a major turnaround of 108 KBPSD➟Investigate and rectify faults during the plant start-up after the revamp project of 100 KBPSD➟Commission Hot Separator Systems in Naphtha Hydrotreater & Platformer Units, and Net Gas Compressors with the HydroCOM Loading System➟Perform normal startup and shutdowns, emergency shutdowns, handling of leak and fire scenarios in the unit through safety… Show more ➟Supervise the safe commissioning & start-up of the Naphtha Hydrotreater & Platformer Units after a major turnaround of 108 KBPSD➟Investigate and rectify faults during the plant start-up after the revamp project of 100 KBPSD➟Commission Hot Separator Systems in Naphtha Hydrotreater & Platformer Units, and Net Gas Compressors with the HydroCOM Loading System➟Perform normal startup and shutdowns, emergency shutdowns, handling of leak and fire scenarios in the unit through safety controls➟Perform commissioning of the Reactor Bypass System to balance the pinning margin limitation for 100 KBPSD load, new Heater & Firing system for additional heat duty requirement in the platformer➟Undertake commissioning of the steam generation equipment and steam generators as part of the ENCON project➟Plan and carry out safety checklists prior to handover and takeover procedures, hazard identification and task risk assessments, and preventive maintenance of critical and non-critical equipment to reduce downtime to the minimum➟Ensure smooth and safe functioning of rotating equipment such as pumps, compressors and fin-fan coolers Show less

➟Monitor the SAP system with 15 permits per SFE and establish risk assessment and mitigation plans for high-risk jobs➟Enforce quality control through rigorous in-process monitoring and final inspection of procedures➟Strategize and execute various hot and cold tie-ins in existing running units as per HSEF safety targets and procedures ➟Conduct plant audits, energy loss audits, steam loss audits and heater efficiency audits➟Perform root cause analysis of the recovery compressor… Show more ➟Monitor the SAP system with 15 permits per SFE and establish risk assessment and mitigation plans for high-risk jobs➟Enforce quality control through rigorous in-process monitoring and final inspection of procedures➟Strategize and execute various hot and cold tie-ins in existing running units as per HSEF safety targets and procedures ➟Conduct plant audits, energy loss audits, steam loss audits and heater efficiency audits➟Perform root cause analysis of the recovery compressor and developed a standard operating procedure for the compressor start-upSalient Contributions:➣Increased the LPG recovery and production capacities, optimized the 128 Burner Platformer Heater, and reduced fuel gas consumption by optimizing heater operations➣Accomplished the Continuous Catalytic Reforming Catalyst Replacement on-the-fly with 60% throughput (360m3/hour flow), as a Shutdown Coordinator in March 2014➣Appreciated by the senior management for completing the emergency shutdown in a safe manner of the Heavy Naphtha Unionfining Unit and the Platformer Unit when both the Forced Draft fans failed at the same time➣Oversaw the installation of the compressor distance piece vent at a remote location and the removal of H2S presence from the compressor house➣Handled emergency of a huge hydrogen leak from damaged Net Gas Compressor Cylinder Valve Plate, and participated in the investigation Show less

➟Handled crude processing unit, managing oil water separation and utility supplies for oil wells for oil production requirements

➟Worked on expansion project of 34 MMTPA capacity petrochemical plants, and the Isomerization Unit with 0.7 MMTPA capacity➟Examined process flow diagrams, process & instrumentation diagrams, utility P&IDs/auxiliary P&IDs, interconnectivity ISBL-OSBL P&IDs and LDTs supplied by UOP & Bechtel during the entire pre-commissioning phase➟Scrutinized GA drawings of columns, heat exchangers, reactors, heaters, vessels, and fin-fans➟Prepared and validated the loops system-subsystem during… Show more ➟Worked on expansion project of 34 MMTPA capacity petrochemical plants, and the Isomerization Unit with 0.7 MMTPA capacity➟Examined process flow diagrams, process & instrumentation diagrams, utility P&IDs/auxiliary P&IDs, interconnectivity ISBL-OSBL P&IDs and LDTs supplied by UOP & Bechtel during the entire pre-commissioning phase➟Scrutinized GA drawings of columns, heat exchangers, reactors, heaters, vessels, and fin-fans➟Prepared and validated the loops system-subsystem during various stages of the erection processSalient Contributions:➣Commissioned the Isomerization Unit safely and started the Unit before target date Show less