Projects:. UV Lamp Uptime improvement in Vim Polycoat Line. ( Restoration of Basic conditions, 5W1H and 4M analysis done on UV lamp failure and implementing design modifications on Reflectors.). Line Synchronizations done on shop floor machines(Mazzoni, Flowwrap, Casepacker) & Conveyors. (Packing line machines and all conveyors speed synchronized with Mazzoni (bar cutting machine-1st machine) replaced conveyors drive with ethernet drives so that speed variation could be made automatically. Speed loss reduced and OEE increased by 2%). Monitor & Implemetation of Auto loss capturing Automation system for NMB &NSD plant. (The dashboard should capture plan Vs Actual production, running OLE of the line, Top 5 losses, % breakup of loading time on pie chart via MP, SP &VOT). NVAA reduction through MUDA analysis was done for all NMB & NSD operations.. Energy Savings projects - Installation of VFD on higher ratings preplodder 40HP motor. - Load optimisation by motor Derated size 60HP to 40HP in plodder. . Commissioned for MCC panel for additional load setup and capacitor installed for power factor improvement.Responsibilities:. Identification of projects through analysis of issues/ problem areas/ID opportunities, phenomenon understanding, root cause analysis of problem, applications of tools.. Track and monitor improvements, kaizen, trend, loss analysis ,plant and pillar KPIs and best practices.. Ergonomics: 3M: Muda, Mura, Muri analysis and implementation.. Responsible for Emergency work order(Breakdown analysis), preparing checklist and CMMS.. Energy monitoring consumption of KWH report of detergent bar plant.

Responsibilities:. Integration and testing various converters like Buck, Boost, Buck-Boost.. Integration and testing of 1 KW HVAC Line simulator (Including Generating station, 400KV AC transmission line, Measurement and Protection section, Receiving Station, Fixed var compensator ( With shunt reactor, shunt capacitor, series reactor) with compensation under 1KW resistive load, 1HP AC induction motor, 1KVAr capacitive bank).. Integration and testing of 1KW High voltage Dc transmission line simulator ( Including Generating station, Rectifier station, 650 KV DC Transmission Line, Inverter station)