Pramod Ranjane Email & Phone Number

Pune, Maharashtra, India

Since Aug-2021 to till date working as Manager Maintenance and Projects with Matrix Robotics Pvt Ltd Chinchwad Pune (Project in JCB India Talegaon Pune)Handling & maintaining more than 800 nos of fixtures and jigs including Mechanical, Hydraulic, Pneumatic, Rotary manipulator , Robot & machining automatic fixtures.Support manufacturing engineering for new products development regarding fixtures and resolving quality issues.Working profile & Responsibilities...-… Show more Since Aug-2021 to till date working as Manager Maintenance and Projects with Matrix Robotics Pvt Ltd Chinchwad Pune (Project in JCB India Talegaon Pune)Handling & maintaining more than 800 nos of fixtures and jigs including Mechanical, Hydraulic, Pneumatic, Rotary manipulator , Robot & machining automatic fixtures.Support manufacturing engineering for new products development regarding fixtures and resolving quality issues.Working profile & Responsibilities...- Fixtures Maintenance & enhance effectiveness & efficiency of production fixtures.- Fixtures Calibration & resolve quality & customer complaints - Enhance Automatic Robot fixtures effectiveness & production efficiency.- Enhance Automatic machining fixtures effectiveness & efficiency- Modification of Fixtures as per customer requirements to satisfy customer demand & resolving customer complaints.-Support manufacturing engineering for new products development regarding fixtures & resolving quality issues.- Automations for fixtures to increase production targets.- Design and development of fixtures as per customer demand - Development of New fixtures In-house as per requirement.- Recondioning of old fixtures with new automation & concepts- Maintain standard fixtures spares parts to support production to enhance products quality & production targets.- Fixtures preventive maintenance & breakdown.- MTTR & MTBF of fixtures.- Fixtures documents - List of fixtures, PM schedule, Break down datta & analysis, MTTR and MTBF, Calibration & change documents.- Enhance team & development skills of fixtures maintenance team,Training of spares parts management.- Fixtures spares parts drawing and ordered new modified spares to enhance fixtures effectiveness & production targets & product quality.- Close all production & quality related PCM points.- Support production & quality team for resolving quality problem and improving productivity & quality of products. Show less

Chakan Pune

Adler Pelzer group is German group engaged in manufacturing of fiber pressing product for Volkswagen, Ford and Fiat like carpet, acoustic fiber product, and engine component. PU Foam Line, Hydraulic presses, Water jet machine with robot & HMP 3 line with robot.# Expertise in all types of Hydraulic and pneumatic presses, all types of utilities special expertise in New product development , tool development with PAT/FAT as per customer requirement. Machine PM and Tool maintenance… Show more Adler Pelzer group is German group engaged in manufacturing of fiber pressing product for Volkswagen, Ford and Fiat like carpet, acoustic fiber product, and engine component. PU Foam Line, Hydraulic presses, Water jet machine with robot & HMP 3 line with robot.# Expertise in all types of Hydraulic and pneumatic presses, all types of utilities special expertise in New product development , tool development with PAT/FAT as per customer requirement. Machine PM and Tool maintenance activity with Tool validation.# Expertise in Tool modification as per customer request.# Documents and audit handling with customers and TS # Multi Skilling.# Accountabilities – Technical availability of process area, Utility Cost, PM/off line activity, Safety, Spare part cost and manpower cost, Improvement project.# Contribute constructive feedback towards effectiveness of Plants to Management# Bottleneck area, short falls, cost saving area, space optimize area, employee optimize area# Highlighting area of improvement, Change initiatives, safety, training ,cost saving project# Support to management in Culture change, building 5s, Kaizen, TPM, lean building # Continuous cost saving projects with constructive action plan with implementation plan# Effectiveness of training, Kaizen register, poke yoke register with action plan# Ensuring 100% uptime for Process Lines # Doing analysis of breakdowns of Process as a part of TPM activity to remove root-cause ofProblem to avoid recurrence of same problem# Supporting in quality customer complaints.# Designing solutions/ suggestions to the specific projects/ problems taken up by the CFT.# Participating actively in team meetings to analyze short falls, problems, concern areas with# Intermould South Korea Plant visited for Pre-acceptance test of tools and process and product acceptance.# RAT machinery Taichang China Plant visited for Pre-acceptance test of tools and process and product acceptance. Show less

# Multi Skill concept & Manufacturing Excellence. # Technical training module Preparation,Training need identification ,classroom & on job training.# Grinding Machines & process Expert.# New line set up , Installation , Machines Trial & Production Ramp up. - Training completed in KMT Sweden, trial and production Ramp up in SKF India. - Training completed in Rabbit company China, trial and production Ramp up in SKF India. Responsible for Identify… Show more # Multi Skill concept & Manufacturing Excellence. # Technical training module Preparation,Training need identification ,classroom & on job training.# Grinding Machines & process Expert.# New line set up , Installation , Machines Trial & Production Ramp up. - Training completed in KMT Sweden, trial and production Ramp up in SKF India. - Training completed in Rabbit company China, trial and production Ramp up in SKF India. Responsible for Identify the training needs & prepare Modules as per SKF standard for multi skill & technical training & conduct training as per training plan & ensure practical & rotation job training as per plan & respective mender. New machines installation with successful production trial & FAT. Daily follow up with supply chain for flexible off line planning & ensure delivery value & targets  Daily organise & leading channel Meeting with CET & Operating engineers  Leading Manufacturing Excellence activity in plant - Daily follow up & guide for implementation for improvement projects likes bottleneck , Cycle & setting time reduction ,SLR improvement, kaizen, 5’s, Poke yoke, ODR. Show less

# Grinding Expert.# New line set up , Installation , Machines Trial & Production Raup up Maintain close coordination with the Russian team for machine installation & technical Supports. Responsible for all project activity of plant, Line set up, Production trial. Follow up with sharp line as machines up gradation activity. Co-ordinate with Re- conditioning parties.  Supervised the commissioning of various equipment and channel ramped up to full production… Show more # Grinding Expert.# New line set up , Installation , Machines Trial & Production Raup up Maintain close coordination with the Russian team for machine installation & technical Supports. Responsible for all project activity of plant, Line set up, Production trial. Follow up with sharp line as machines up gradation activity. Co-ordinate with Re- conditioning parties.  Supervised the commissioning of various equipment and channel ramped up to full production Installation of Utilities –Compressors, Coolant system, N2 plant & piping work. Daily reporting to Plant Manager Follow up with service Dept & outside parties to ensure proper dept. functioning. Show less

Baroda Gujarat

# Multi Skill concept & Manufacturing Excellence. # Technical training module Preparation,Training need identification ,classroom & on job training.# GrindingMachine & process Expert.# New line set up , Installation , Machines Trial & Production Raup up  Leading a team of highly skilled workmen. Responsibility handled for all project activity of plant, Line set up. Leading overall responsibilities for TRB channel approval from FAG Germany. … Show more # Multi Skill concept & Manufacturing Excellence. # Technical training module Preparation,Training need identification ,classroom & on job training.# GrindingMachine & process Expert.# New line set up , Installation , Machines Trial & Production Raup up  Leading a team of highly skilled workmen. Responsibility handled for all project activity of plant, Line set up. Leading overall responsibilities for TRB channel approval from FAG Germany.  Responsible for line smooth running as per production schedule. Method improvement to control rework and rejection(s). Guide Group leaders and Shift Engineers. Off line planning of resetting, tooling as per production plan & maintenance activity  To attend day to day problem in machine shop to find out cause of problems. Maintained close coordination with the Germany team for channel set up. Infrastructure development for the new channel. Installation and commissioning of the machines. Start up and ramp up of the channel Maintenance planning & spare parts management. Responsible for improvement activity. Responsible for job training & rotation of operators. Preventive Maintenance activity. Breakdown Maintenance, Trouble shooting, hydraulic, pneumatic, H.T. plant. Utilities –Compressors, Coolant system, N2 plant & piping work. All type of Spindles (high frequency) & pumps Maintenance. Machines Inspection, Lubrication plans. Cleaning activity. (T.P.M.) Maintains department Records. Show less

Chakan Pune

# Multi Skill concept & Manufacturing Excellence.# Grinding Expert.# New line set up , Installation , Machines Trial & Production Raup up Ensuring production target as per monthly plan. Training to new operators. To trouble shoot. Solve problem & train to workmen for settings. Organizing, supervising & executing the production activities independently with 40 workmen.  Hourly production activity & SPC Study. Follow up with Maintenance, tool room & QA… Show more # Multi Skill concept & Manufacturing Excellence.# Grinding Expert.# New line set up , Installation , Machines Trial & Production Raup up Ensuring production target as per monthly plan. Training to new operators. To trouble shoot. Solve problem & train to workmen for settings. Organizing, supervising & executing the production activities independently with 40 workmen.  Hourly production activity & SPC Study. Follow up with Maintenance, tool room & QA. Dept. Coolant management, material handling & Maintaining Shop-Floor discipline  Daily reporting to production Manager. Off line planning of tooling, spare parts as per job types. Show less

Lonavala Pune

 To get production target according to planned schedule. Daily shift handling. Ensuring Product as per quality Standards (responsible for quality) To trouble shoot & Monitoring on J/c. Follow –up with service dept. Daily reporting to Dept. In charge.

D.M.E., Mechanical Engineering

Production, Production Management

Diplom In Mechanical Engg., Mechanical Engineering, First Class