Prashant Borkar Email & Phone Number

Belgaum, Karnataka, India

 Presently working as Plant Head in plant II foundry, handling core shop (Cold box and shell), core making with core assembly processes, molding shop, melting shop and Fettling. Production planning as per customer requirement with optimum utilization of resources.  Manpower planning for all the shop to achieve optimum MOP Ensure cost should not be exceeded more than budgeted cost by monitoring day today consumption. Implementation and motivation to team members about 5’S activity on shop floor. Ensure utilization of Resin and Hardener as per technical specification to reduce cost of poor quality. Monitoring and improve core production in machine and assembly(dressing and painting) areaas per cycle time. Co-ordination with maintenance team to improve machine condition for effective utilization. Formulate the operations Budget for the year. Feasibility study, estimating costs and setting the quality standards for new product.  To interact with customers for technical issues

India

Job profile:  Presently working as Production In-charge in plant II foundry, handling coreshop (cold box and shell) core making with core assembly processes, moulding shop and melting shop. Production planning as per customer requirement with optimum utilization of resources.  Manpower planning for all the shop to achieve optimum MOP Ensure cost should not be exceeded more than budgeted cost by monitoring day today consumption. Implementation and motivation to team members about 5’S activity on shop floor. Ensure utilisation of Resin and Hardner as per technical specification to reduce cost of poor quality. Monitoring and improve core production in machine and assembly(dressing and painting) areaas per cycle time. Co-ordination with maintenance team to improve machine condition for effective utilization. Training the operators about processes, quality and safety norms.  Ensuring compliance to ISO/TS with new version i.e. IATF: 16949.  Internal auditor for new version of IATF : 16949. Improvement to increase furnace linning life and utilization of furnace power as per requirement. Ensure proper alloys addition to reduce cost of poor quality and metal preparation should be first shot ok. Ensure scrap charging ratio should be properly maintain to reduce alloys consumption.

Pune, Maharashtra, India

Job profile:  Worked as production In-charge in foundry, handling core making, core assembly process, moulding line(HPML) and melting shop. Presently working production planning of casting as per customer requirement with daily coordination with coreshop, moulding shop and melting shop. Handling additional responsibility of casting fettling and casting machining process including removal of adhering sand and oxide scale from casting. fettling shop including coordination with fettlers daily output and dispatch quantity and ensure about removal gates, risers and runner properly without affecting casting profile and reduce casting damage defects. Ensure proper tumblasting, shot blasting and heat treatment process of casting to remove sand properly from casting especially in water passage area and maintain strength of casting respectively. Daily monitoring of casting machining output and rejection observed after machining. Worked in Aluminium foundry with handling GDC, fill machine and melting furnace. Manpower planning of permanent and temporary for all shops without affecting MOP. Presently reporting 5 managers and 7 supervisor with 250 permanent and temporary operators. Ensuring compliance to ISO/TS,ISO 14001 and OHSAS 18001. Internal auditor for new version of ISO/ TS i.e. IAFT 9001  Black belt in 6 sigma, and done two projects to reduce the casting rejection and won 3rd prize from CII. Reduced rejection of casting caused due to casting defects using various 6 sigma tools.  BBT member for Hand and Finger Injury Initiative. Foundry Co-ordinator for Quality circle initiative in Total Quality Management. Champion for TPM - JH pillar. Champion for People Involvement principle in World Class Quality.

Bharuch, Gujarat, India

Job Profile: Worked as a Shift In-charge in OFF AREA (Converter, Anode Furnace and Caster) which involves prompt decision making, planning and execution regarding process parameters, related equipment, manpower handling and utilization, quality and atmosphere related norms. Jobs also involved timely coordination during preventive maintenance and shutdown/breakdown of Converter and Furnaces, along with specific testing, modification and final box-up of the same. Also conversant with Waste Heat boiler, Dense Phase System and Gas Scrubbing system which are part of Converter section.Trainings attended at Hindalco Pollution Control and Research Association (PCRA) Integrated Quality Program (IQP) (TQM, TPM, OEE, Kaizen and 5S) Communication Skill Managing Self Fire and Safety

Wardha, Maharashtra, India

Job profile: Planning of charge mix, controlling of final required chemistry according to the specification by addition of necessary alloying elements to the liquid metal within stipulated time. Smooth and sequential casting of liquid metal at continuous casting section by controlling other metallurgical parameters.

Nagpur, Maharashtra, India

Handling project work and installation of plant machineries.