Prashant Kale Email & Phone Number

India

● Working on automotive IC engines. Knowledge of Air handling.● Design products in compliance with product specific Design Guidelines with standard design practices to meet soft analysis criteria.● Consideration of DFA, DFM, Serviceability in the product, and mitigation of previous failures observed in components.● Creation of iDFMEA, DVP&R documentation.● Knowledge of GD&T, DVA, and Drawings.● Worked on design of Exhaust manifold, Turbocharger design integration and design of Turbocharger lube & cooling plumbing for 8.5L, 4.5L, 10L Engines.● Successfully completed Cross-functional team Design Reviews to take the product to the next phase in the product life cycle.● Worked on Creo, Windchill, IMS, and PTC Integrity.● Close co-ordination with the Manufacturing Team, Program Management, Purchase/SQI , Soft analysis team.● Knowledge of Casting, Machining, stamping processes.● Creating Change requests, DQR sign offs with suppliers.

Pune, Maharashtra, India

Work experience • Product design & development responsibilities from SOR (Statement of Requirement) from customers till SOP (Start of Production) as per stages of APQP (Advanced Product Quality Planning).• Using Catia V5 Designing Exhaust Gas Recirculation (EGR) Valve & EGR-Cooler Module for OEMs based on Boundary conditions as well as Engine packaging.• Creating feasible models and drawings as per DFM & DFA for fit & function, tolerance & material selection.• Design of Casting, sheet metal & plastic moulding component design & drawing using Catia (3D creation and 2D drawing Creation). • Assembly design & Production drawings, Validation fixtures design. Creation of Engineering specifications & Bill of Materials.• Co-Ordination and analysis of CAE and CFD for Design Optimization.• Concept design• VA/VE tools teardown, Benchmarking, Cost Reduction Proposals.• (Engineering Change Management) SAP.• Maintain all data using PLM, SAP & standard folder structures.• Actively involved in D-FMEA (Design Failure Mode and Effect Analysis)• SREA• PPAP (Production Part Approval Process) for customer satisfaction.• Conducting Design reviews for fellow Design Engineers.Jigs and Fixtures design. • Conducting GD&T Training for New Joiners.• Design calculations using KissSoft software.Key Skill:• New Product Design in accordance with packaging, layout, SOR, Application guideline of standard products.• Hands-on experience on Catia V5, Creo.• Strong skills in Part modelling, Surface Modelling, Product & Assembly, drafting skills• Product Development (NPD), VA/VE, Reverse Engineering.• Creation of Concept design.• Knowledge of manufacturing processes like Castings, Sheet Metal & Plastic component design.• PLM using ENOVIA SmarTeam.• Knowledge of SAP MM• Knowledge of DC Motor, Pneumatic Valves.• Expertise in use of Geometric Dimensioning & Tolerancing (GD&T) (ASMEY14.5-2009)• Calculations using KissSoft

Pune, Maharashtra, India

Bachelor Of Engineering - Be, Mechanical Engineering

12Th, Science