Prashant Kale

Prashant Kale Email and Phone Number

Mech. Engineer with 25+ years of experience in Design improvement, Value Engineering (tractor linkages & hydraulic system, pumps) , making techno-commercial offers for exhaust/hydraulic pipes for European truck OEMs @
Prashant Kale's Location
Pune, Maharashtra, India, India
Prashant Kale's Contact Details

Prashant Kale work email

Prashant Kale personal email

n/a
About Prashant Kale

Postgraduate (Design Engg.) Mechanical Engineer offering over 25 years of experience in  Analyzing RFQs (drawings and standards) and making techno-commercial offers for exhaust, coolant, hydraulic pipes assemblies for European commercial vehicle OEMs. This involves checking feasibility – manufacturing & tolerances (GD&T), identifying preliminary process flow, estimating cycle times for tube bending, end forming, robotic welding. Supplier selection, audits for sourcing from India. Design improvement and value engineering of hydraulic system, tractor 3-point linkage and hydraulic pumps (gear, piston etc.). Hands on experience in warranty analysis, making new design concepts, development of prototypes, lab/field testing and launching new designs in production. Identifying key milestone, preparing project plan, project budget, managing team by providing functional guidance, reviewing and providing feedback on performance.

Prashant Kale's Current Company Details
FOMECO India C/o Wachter Oriental EMM Support Pvt. Ltd.

Fomeco India C/O Wachter Oriental Emm Support Pvt. Ltd.

Mech. Engineer with 25+ years of experience in Design improvement, Value Engineering (tractor linkages & hydraulic system, pumps) , making techno-commercial offers for exhaust/hydraulic pipes for European truck OEMs
Prashant Kale Work Experience Details
  • Fomeco India C/O Wachter Oriental Emm Support Pvt. Ltd.
    Project Manager-India
    Fomeco India C/O Wachter Oriental Emm Support Pvt. Ltd. Jan 2013 - Present
    Pune Area, India
    -o Established project cum purchase office for FOMECO in India.o Developed suppliers in India for exporting sheet metal and turned parts to FOMECO N.V. Conducted supplier audits and technical discussion with suppliers about feasibility, PPAP rejection.o Prepared techno commercial offers for exhaust pipes for Daimler Trucks, Germany in 2017 by performing tube bending calculations, deciding higher level process flow, cycle time estimation and reviewing manufacturing feasibility, GD&T… Show more -o Established project cum purchase office for FOMECO in India.o Developed suppliers in India for exporting sheet metal and turned parts to FOMECO N.V. Conducted supplier audits and technical discussion with suppliers about feasibility, PPAP rejection.o Prepared techno commercial offers for exhaust pipes for Daimler Trucks, Germany in 2017 by performing tube bending calculations, deciding higher level process flow, cycle time estimation and reviewing manufacturing feasibility, GD&T. Later, this business was awarded to FOMECO which was a major business win of nearly 6m€.o Hired and mentored project engineer to enhance capacity of offer preparation. Show less
  • Eaton India Engineering Centre
    Lead Engineer
    Eaton India Engineering Centre Aug 2006 - Dec 2013
    Kharadi Pune
    Lead Engineer – Power and Motion Control Group o Represented engineering function in Product Growth Team for gear pumps and motors. Provided decision for acceptance or rejection of product change requests from global sales teams. o Built team to provide engineering support for Hydrokraft Series piston pumps manufactured at EFPL, Germany. Later, cost re-engineered PVX-180 pump from Hydrokraft family to gain 7% cost reduction.o Resolved issue of erosion in 620-98cc pump end… Show more Lead Engineer – Power and Motion Control Group o Represented engineering function in Product Growth Team for gear pumps and motors. Provided decision for acceptance or rejection of product change requests from global sales teams. o Built team to provide engineering support for Hydrokraft Series piston pumps manufactured at EFPL, Germany. Later, cost re-engineered PVX-180 pump from Hydrokraft family to gain 7% cost reduction.o Resolved issue of erosion in 620-98cc pump end cover (NPD project). Modified geometry of suction passage opening by leveraging CFD simulation and running test in hydraulic test lab at Eden Prairie (EATON U.S.). o Verified design of 620-74cc pump (NPD project) by design calculation and getting FEA analysis done from simulation teams. o Acquired trainer certification for Value Engineering / Value Analysis training from EATON Quality Institute. Conducted four training sessions for different business groups in engineering center. Show less
  • Mahindra And Mahindra Ltd.- Farm Equipment Sector
    Manager Engineering-Overall Tractor & Hydraulics (Product Improvement Group)
    Mahindra And Mahindra Ltd.- Farm Equipment Sector Sep 1999 - Jul 2006
    Mumbai
    o Analyzed field failures in hydraulic system (pump, control valve, pipes etc.) and rear linkages, in existing range of tractors. Identified root cause and proposed new design concepts. Verified new design prototypes through lab and field tests and implemented those in production. o Made field visits and analyzed problems reported by dealers, customers. Identified root cause for discharge pipe bursting problem at Akola dealership by noticing failure effects and analyzing hydraulic… Show more o Analyzed field failures in hydraulic system (pump, control valve, pipes etc.) and rear linkages, in existing range of tractors. Identified root cause and proposed new design concepts. Verified new design prototypes through lab and field tests and implemented those in production. o Made field visits and analyzed problems reported by dealers, customers. Identified root cause for discharge pipe bursting problem at Akola dealership by noticing failure effects and analyzing hydraulic schematic.o Achieved significant cost savings by developing new concepts/designs in tractor rear linkages and structural components of hydraulic system. Evaluated cost reduction ideas given by cross functional team towards technical feasibility and savings potential.o Provided product engineering support to purchase group and tractor assembly plant in Mumbai and hydraulic assembly plant at Nagpur. Reviewed requests from suppliers for optional construction/material etc. and implemented those through ECN. Implemented solutions to assembly and PDI problems. Show less
  • Vickers Systems International Ltd.
    Product Engineer - Engineering Group
    Vickers Systems International Ltd. Jan 1998 - Aug 1999
    Mumbai
    o Reviewed and updated product drawings in line with changes received from overseas engineering locations and released new drawings for local manufacturing.o Conducted quality audit by testing hydraulic pumps, valves from production in R&D test lab for performance and endurance.o Performed hydrodynamic bearing analysis for selection of DU bushings for GD5 gear pump. Validated pump with DU bushing on R&D test stand by running endurance tests.o Customized CM11 direction control valve… Show more o Reviewed and updated product drawings in line with changes received from overseas engineering locations and released new drawings for local manufacturing.o Conducted quality audit by testing hydraulic pumps, valves from production in R&D test lab for performance and endurance.o Performed hydrodynamic bearing analysis for selection of DU bushings for GD5 gear pump. Validated pump with DU bushing on R&D test stand by running endurance tests.o Customized CM11 direction control valve and GD5 gear pump for Mahindra Tractors. Show less
  • Kvaerner Powergas India Ltd. (Formerly Davy Powergas India Ltd.)
    Senior Engineer-Static Equipment Group
    Kvaerner Powergas India Ltd. (Formerly Davy Powergas India Ltd.) Jul 1995 - Dec 1997
    Mumbai
    o Carried out structural design of pressure vessels, heat exchangers, tall process columns, storage tanks using design codes and standards like ASME Sec-VIII Divn-1, TEMA and IS:800. Considered effects of wind and seismic loads using IS:875 and IS:1893 respectively. Analyzed stresses at different sections/levels of tall process columns using STAAD software.o Analyzed effects of loading imposed by piping on vessel connections (nozzles) through CodeCALC software.o Supervised team of… Show more o Carried out structural design of pressure vessels, heat exchangers, tall process columns, storage tanks using design codes and standards like ASME Sec-VIII Divn-1, TEMA and IS:800. Considered effects of wind and seismic loads using IS:875 and IS:1893 respectively. Analyzed stresses at different sections/levels of tall process columns using STAAD software.o Analyzed effects of loading imposed by piping on vessel connections (nozzles) through CodeCALC software.o Supervised team of draughtsman for finalizing fabrication drawings.o Prepared data sheets/technical specifications for bought out items like Agitators, Plate Type Heat Exchanger, etc. Reviewed and evaluated technical offers given by vendors for these items. Show less

Prashant Kale Skills

Product Design Engineering Six Sigma Manufacturing Product Development Gd&t Dfmea Pro Engineer Automotive Simulations Finite Element Analysis Testing Fmea Design For Assembly Hydraulics Drawing Catia Leadership

Prashant Kale Education Details

Frequently Asked Questions about Prashant Kale

What company does Prashant Kale work for?

Prashant Kale works for Fomeco India C/o Wachter Oriental Emm Support Pvt. Ltd.

What is Prashant Kale's role at the current company?

Prashant Kale's current role is Mech. Engineer with 25+ years of experience in Design improvement, Value Engineering (tractor linkages & hydraulic system, pumps) , making techno-commercial offers for exhaust/hydraulic pipes for European truck OEMs.

What is Prashant Kale's email address?

Prashant Kale's email address is pr****@****ton.com

What schools did Prashant Kale attend?

Prashant Kale attended Indian Institute Of Technology, Bombay, Victoria Jubilee Technical Institute.

What skills is Prashant Kale known for?

Prashant Kale has skills like Product Design, Engineering, Six Sigma, Manufacturing, Product Development, Gd&t, Dfmea, Pro Engineer, Automotive, Simulations, Finite Element Analysis, Testing.

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