Supporting the creation of 3D CAD and 2D drawings for complex battery pack systems using CREO. Collaborating with suppliers and internal teams to optimize the design and assembly of supplied parts and internal components for battery pack projects. Conducting Analysis Design Verification Plan and Report (ADVP&R) and managing requirements effectively to ensure project success. Leading mechanical design engineering activities, focusing on the structural integrity and functionality of battery pack projects. Developing the mechanical structure from the system architecture and incorporating risk analysis measures into the design process. Disintegrating mechanical structures into subsystems and components, creating detailed product specifications while evaluating existing options for reuse. Maintaining comprehensive double-sided traceability with the mechanical architecture, ensuring precise versioning and configuration management

Using CAD tools like Inventor, Siemens NX for the conception of large structural and aesthetic elements. Complete the engineering cycle from design through development, testing and industrialization for various plastic parts in battery system. Responsible for selection the appropriate plastic material depending on the parts’ working environment, mechanical loads as well as targeted weight and cost. Perform stress analysis and topology optimization. Integration with metallic or composite sub-structures might be required.Applying design-for-manufacturing (DFM), design-for-assembly (DFA) and GD&T principles for optimizing the production of plastic parts. Creating rapid prototypes and evaluate their performanceWorking closely with suppliers to optimize the design, ensure quality and respect tight deliverables.

Coordinate the design activities and design reviews by following Engineering procedures. Participate in problem solving , using a defined problem solving methodology, including customer specific methods and documents ( Eg. 8D, 7 Step, 5 phase). Prepare the DFMEA. Perform and actively promote Design of Manufacturability. Tolerance Stack ups and activity calculation of parts going together. Analyze , develop and recommend design approach necessary to meet production. Create and review drawings, 3D modeling (using CATIA V5) and supporting documents to ensure compliance with company design standards, and customer specifications. Applying GD & T to 2D drawing after confirm internally. Review and confirm tool shop feasibility for tooling of plastic injection molded parts. Perform engineering analyses for meeting customer specification requirements using CAE software. Support testing of product to confirm the mechanical functioning and reliability to meet customer specification. Build initial product samples. Actively supported pre-production and early launch builds by providing hands -on- technical assistance. Analyze, review and negotiate drawing changes as required to increase reliability and design robustness. Wrote engineering change records and revise changes on computer software. Maintain a through understanding of manufacturing standard practices as it pertains to the design of the products and machinery within Automotive industry.

Create 2D Layout and 3D data for Plastic enclosure and sheet metal components for UVC disinfection machines using CATIA V5 and Autodesk Inventor. Create 2D drawing for the plastic enclosure and sheet metal components after final feasibility. Lead design of mechanical mechanism for various motion using mechanical elements and electrical elements. Reviewed 2D drawings and 3D mold designs, analyzed 3D part data for mold maturation, efficiency, and issued recommendations. Verified the design by prototyping both sheet metal and plastic enclosure for fit and finish and functional aspects. Approved the selection of resin for plastic enclosure after conducting thermal expansion and contraction, and stack up tolerance analysis. Assessed part detail documents, mold specification creation, product performance on appearance, dimensional fit and function, quality, and cost. Conducted project evaluations applying TSS, Gantt chart and Jira software. Modified injection molds for fit, visual aspect, and function by use. Initiated problem tracking charts, troubleshot issues, and directed meetings with tool shop and suppliers to review project progress. Managed internal project meetings, and the primary contact for tool shop. Review quotation from the tool shop for tool manufacturing and modifications.

Oversee plastic injection parts design development for Tier 1 Honda supplier. Design, test, and analyze performance and medication of plastic injection molds utilizing Catia V5 and CAE. Revise drawings and bill of materials (BOM), and construct prototypes to support development of product design. Identify cost reduction opportunities, perform risk analysis at customer facilities, and generate evaluation reports. Develop various design options for customers using concept sheets and collaborated with departments to review concepts. Evaluate processes for pre-production parts, such as assemblies for dimensional accuracy, functionality, aesthetics, automotive parts. Determine schedules and coordinate design modifications with tool shops. Utilize knowledge on tooling to support part design, aid QA department for testing analysis, and conduct complete analysis to resolve functional concerns. Assisted launch of Mass Production models and verified finished product.Key Accomplishments:Initiated tooling changes, reduced costs, and increased efficiency.Conducted design quality checks before mass production products were delivered to customer by analyzing quality and performance of the product; furthermore, saved quality index points.Incorporated various design concepts in initial stages of development and reduced significant costs of product while meeting customer requirements.

Oversee plastic injection parts design development for Tier 1 Honda supplier. Design, test, and analyze performance and medication of plastic injection molds utilizing Catia V5 and CAE. Revise drawings and bill of materials (BOM), and construct prototypes to support development of product design. Identify cost reduction opportunities, perform risk analysis at customer facilities, and generate evaluation reports. Develop various design options for customers using concept sheets and collaborated with departments to review concepts. Evaluate processes for pre-production parts, such as assemblies for dimensional accuracy, functionality, aesthetics, automotive parts. Determine schedules and coordinate design modifications with tool shops. Utilize knowledge on tooling to support part design, aid QA department for testing analysis, and conduct complete analysis to resolve functional concerns. Assisted launch of Mass Production models and verified finished product.

Reviewed 2D drawings and 3D mold designs, analyzed 3D part data for mold maturation efficiency, and issued recommendations. Assessed part detail documents, mold specification creation, product performance on appearance, dimensional fit and function, quality, and cost. Conducted project evaluations applying TSS and Gantt chart. Modified injection molds for fit, visual aspect, and function by use. Initiated problem tracking charts, troubleshot issues, and directed meetings with customers and suppliers to review project progress. Managed internal project meetings, and the primary contact for customers and requested design changes. Utilized measuring devices, including micrometers, calipers, pin gauges, step gauges, feeler gauges, and measuring scales.Key Accomplishments:Lead on several projects and able to successfully complete projects before scheduled completion.Modified the mold using various tools, which saved cost and timing; furthermore, improved fit and finish of the part to mating parts in assemblies.

Coordinated with instructor and facilitated labs and classwork. Enhanced students’ learning capabilities by instituting creative learning techniques. Conducted thesis research on explanation of cavitation effects on the poppet valve. Developed fluid domains in both 2D and 3D and evaluated effects of cavitation using ANSYS software.Key Accomplishments:Accomplished thesis project in a short duration, and was recognized for organization, attention to details, and the subject matter.Developed innovative teaching techniques, which enhanced learning experiences for a class of 50 undergraduate students.

Design, manufacturing and production of high voltage motors. I had chance to learn a lot as a trainee engineer. I learnt the manufacturing of rotor and stator of high voltage motor. I learnt assembly of the high voltage motor. In addition I had hand on experience of working on lathe, rotor balancing machine as well as rotor swaging machine.