Premkumar A Email & Phone Number

Sriperumbudur, Tamil Nadu, India

 Responsible for Quality of Part, Sub -assly. and related Processes coming from supplier. Responsible for Qualification of processes and quality system during new part development, Change of supplier, Change of RM, Change of Design etc.. and Supplier approval (for new supplier/ Alternate suppliers). Performing regular product specific compliance audit at supplier to ensure supplier is capable of delivering right quality parts. Supply Part approval during its evolution process through APQP. Having Good Analytical skills, with sound technological Know-how. (Stamping, welding, painting, Machining , Insulation , casting , bearings ,etc). Support Supplier team in effective implementation of Supplier PFMEA, Quality Assurance plan and Controls. Work with central team, Industrial and suppliers quality team in resolving issues impacting the product quality. Demand analysis from supplier for the problems reported in plant and ensure effectiveness of the same through regular review. Training on Quality tools to supplier team. Participate in meeting with different teams, entities and country for projects.

Chennai, Tamil Nadu, India

 Monitoring the internal and external COPQ by controlling the manufacturing process, rejections and field failures.  Implementing SOP's, Work instructions, one point lessons and check points to maintain standarad Quality product . Coordinating with customer to get approval for New product development on time by preparing PFD, Control plan, PFMEA and customer specific requirements. Customer complaints analysis and submission of countermeasure & corrective actions. Carry out vendor appraisal for new part development and Continuously monitor the supplier quality performance. Training the team members on the Product and process and shaping them as required. Conducting QMS internal audit and MRM meeting of the organisation with top management to evaluate the performance of the organisation.

Coimbatore Area, India

• Supporting the resolution of quality issues by determining root cause of supplier manufacturing problems and implementing timely, effective and efficient solutions through the Corrective and Preventive Action processes.• Closely working with internal manufacturing, purchasing, product engineering and supplier base on the new product development and fixing the gaps as a dedicated approach & eliminating the failures in advance and delivery on time.• New component qualification via Vendor evaluation, capability studies, QAP, MPP, Layout Inspection, First Article Inspection and PPAP (PFD, PFMEA, Control Plan, and SPC).• Eliminating NC opportunities and improving the supplier Quality performance by doing frequent process and product audits and knowledge transfers.• Training the team members on the Product and process and shaping them as required.• Proficient in handling Pan India suppliers and abroad customers and conversant in getting approval for new product from customer by doing joint inspection.

Coimbatore Area, India

• Responsible for Implementation of Zero Defect Initiatives like 5S, Quality Standards, Employee Involvement, at Supplier End.• Leading New Vendor evaluation, Assessment, Capacity analysis, Process audits & Vendor Ratings for Continuous Improvements and to bring the vendor in Approved Vendor list.• Driven Quality Related Improvement projects like 8D, Kaizen and 5S across critical supplier premises.• Implementation of Quality Control Plan, PPAP and SPC at Supplier end to create Green Channel Components/suppliers.• Reduced Inspection time by implementing Mistake proof Fixtures and Process Controls.• Responsible for Leading, Motivating, Training and Supervising QA Team Members.

Coimbatore

• Controlling &ensuring that the products produced by Vendors are within our Specification and reduce the Line rejection, COPQ.• Customer & Line complaints communication to Vendor, implementation of Corrective & Preventive actions. Developing the Vendors for special process like painting, welding.• Closely working with Vendor for New Product Development from Raw Material to Final dispatch on Time. Preparation and Review of Detailed Part development Plan and QAP.• Welder & painter Qualifications at Vendor end as per EN 15614, EN287 & ASTM D4228.• Guiding the Vendors to make PPAP documents(SPC, Control Plan, PFD,PFMEA)

Coimbatore Area, India

• Responsible for in- process Quality.• Coordinating with customer during their visits & Handling customer complaints.• Control Plan & Operation Standard preparation for In process & Assembly Functions.

Erode Area, India

• Preparing “Product Quality Plans” (PQP) and process quality control sheets, Accompanying “Production Part Approval Process” (PPAP) and analyzing the possible modes of failures in a process its effects (FMEA).• Tackling complaints from customer end and other quality issues. • Preparing SPC charts to supervise the performance level of the concerned process

B.E, Mechanical Engineering, 75 %

Master Of Business Administration - Mba, Marketing/Marketing Management, General, First Class

Xii Standard, Biology, General, 85 %

X Standard, State Board, 75 %