Rajeev Saraf Email and Phone Number
*Experienced professional with 30+ years worked in World Class automobile manufacturing plant at Bajaj Auto Ltd for Motor cycles, Auto Rickshaw, Goods Carrier in all Gasoline / Gas Variants and First ‘Make in India’ Electric Motorcycle plant at Tork Motors Pvt Ltd Pune. Played a key role in Leading Teams, System implementations and fostering alignment to achieve strategic goals, mission, and values*He began his career in manufacturing of Automobile Parts, achieved organizational excellence by implementing innovative ideas & best practices in Motorcycle Division , Leading Engine & Vehicle assembly 3Wheeler team by setting up benchmarks in performance indicators , Worked as Head Quality Assurance & Spearheaded the end-to-end responsibility of entire Quality Management system of 3Wheeler Division at Bajaj Auto Ltd.*He has created effective workgroups to drive continuous improvement, Implemented multi-model assembly conveyor with single digit model change over time & established the engineering controls for defect free products through centralize Poka-yoke system*Actively participated in New development of future EV segment - Electric Rickshaw *Key role in implementation of TPM activities in organization from start of TPM to successfully achieving of JIPM TPM awards. *Currently working as Head Quality at Tork Motors Pvt Ltd -Spearheaded the end-to-end responsibility of entire Quality Management leading the functional teams to align with QMS, best practices & the use of technologies to drive continuous improvement for operational efficiency. Implemented ISO 9001: 2015 Standard for Tork Motors from Start till achieving ISO certification with Bureau Veritas.*Led the new product development, manufacturing, quality teams from prototype, initial field testing & successful launching of product in market .Launched First ‘Make in India’ Electric Motorcycle " Kratos-R" with 3000+ on Road.*Worked as trainer for PPAP implementation at Supplier's end *Lean practitioner to drive operational efficiency in Productivity, Quality, Cost & Safety. Trained the team members for Lean Six sigma project implementation at organization.*Performed with excellent work ethic, unparalleled attention to detail, and executing high performance task with lots of passion for learning newer things which allowed to contribute in organizational growth & team’s successFeel free to write to him at rajeevshitu@gmail.com or contact him at +91 9766600329
Tork Motors
View- Website:
- torkmotorcycles.com
- Employees:
- 48
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Head Quality At Tork Motors Pvt Ltd PuneTork Motors Feb 2022 - PresentIndiaLeading the Quality Assurance activities at organization in collaboration with Top management & cross functional team for implementation strategies aligned with business goals and customer satisfaction. Monitoring & review of Supplier, in-process & outgoing Product quality for Electric Motor cycle & 3Wh Power train. Worked as strong interfacing agency for QMS, Product Quality Improvement, New Product launches with Sales, Marketing, Manufacturing, Design & development, Supplier & Service in… Show more Leading the Quality Assurance activities at organization in collaboration with Top management & cross functional team for implementation strategies aligned with business goals and customer satisfaction. Monitoring & review of Supplier, in-process & outgoing Product quality for Electric Motor cycle & 3Wh Power train. Worked as strong interfacing agency for QMS, Product Quality Improvement, New Product launches with Sales, Marketing, Manufacturing, Design & development, Supplier & Service in fieldA)Maintained the Quality standards, Procedures, policies to ensure compliance with regulationsB)Collaborative & CFT approach to resolve the internal, external field issues and feedbacksC)Drive continues improvement aligned with functions & Supplier for customer’s needs & expectationD)Review, monitor & approve stages of New Product Development (NPDS) at Proto, Pilot & SOPE)Plan & Conduct the PPAP audits at supplier to ensure defect free supplies F)Monitor quality performance metrics & initiatives with periodic updates, reports to management & functional leads, Conduct Management review for effectiveness quality management system Key Achievements:1)India’s first ‘Made in India’ electric Motor cycle ‘Kratos -R ‘Launched in India (3000+ Motor cycle on Road) 2)Compliances to FAME II /ARAI / ICAT (COP) Conformance of Product audit3)PPAP implementation at supplier’s end - Defect free supplies 4)Successfully achieved ISO 9001:2015 Standard certification for organization 5)Developed & established Quality plan, standards & procedures for internal & external stakeholders Show less
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Head Of Quality AssuranceBajaj Auto Ltd Apr 2017 - Dec 2020Aurangabad, Maharashtra, IndiaLeading the Quality Assurance team for monitoring & review of Supplier part quality, inhouse process, outgoing product quality at every stage of manufacturing in Machine shop, Paint shop, Press / Fabrication shop, Engine/Vehicle Assembly, Dispatch. Worked as strong interfacing agency for product quality improvement with Supplier, Manufacturing, R&D, Product Support & Service in fieldA) Collaborative & CFT approach to resolve the internal quality issues & external field issues B)… Show more Leading the Quality Assurance team for monitoring & review of Supplier part quality, inhouse process, outgoing product quality at every stage of manufacturing in Machine shop, Paint shop, Press / Fabrication shop, Engine/Vehicle Assembly, Dispatch. Worked as strong interfacing agency for product quality improvement with Supplier, Manufacturing, R&D, Product Support & Service in fieldA) Collaborative & CFT approach to resolve the internal quality issues & external field issues B) Proactively identify opportunities for improvement across all process through QA Matrix & establishing controls, updating the QA system for Customer Satisfaction. C) Ensure & comply with ICOP (R&D) & ECOP audits (ARAI- CMVR regulation) D)Review & monitor each step of New Product Development (NPDS) at Proto, Pilot & SOP Stages.E)Conduct periodic Quality Status Review (QSR) with process owner on key quality metricsKey Achievement :1)Product Panel Meet platform to interface with field for product performance,2)Implemented Vendor Performance Monitoring system- Defect free supply3)Gallery / Bank of FTA, QA Matrix, Kaizen & Poka-yokes for HD (Horizontal Deployment) Show less -
Senior Manager -Engine & Vehicle Assembly 3Wheeler DivisionBajaj Auto Ltd Apr 2011 - Mar 2017Aurangabad, Maharashtra, IndiaLeading the Manufacturing team of Engine & Vehicles assembly - Production, Maintenance, PPC, Logistics, Export Dispatch for Maxima Models in all Variant Diesel/Petrol/Gas products.A)Monitoring & review of model wise production planning for Domestic & Export requirementB)Established the multi-model / New models on same conveyor with single digit change over timeC)Monitor & improve the 4M&T condition to achieve the Direct / First Pass Rate > 95% at assembly D)Establish &… Show more Leading the Manufacturing team of Engine & Vehicles assembly - Production, Maintenance, PPC, Logistics, Export Dispatch for Maxima Models in all Variant Diesel/Petrol/Gas products.A)Monitoring & review of model wise production planning for Domestic & Export requirementB)Established the multi-model / New models on same conveyor with single digit change over timeC)Monitor & improve the 4M&T condition to achieve the Direct / First Pass Rate > 95% at assembly D)Establish & monitored the controls (Poka-yoke) to achieve Zero Defect assembly processE)Implement initiatives for employee development activities for Education, Training & Multi-skillingF)New model introduced with robust process improvements & learning from earlier modelsKey Achievement:1)Material handling system with overhead conveyor, achieved 25% reduction in inventory / Man power 2)Data login with barcode for functional and COP parameters (Auto PV Card)3)Skill Hub training Module for each manufacturing process4)Maxima Models in Diesel /CNG with improved customer satisfaction Show less
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Manufacturing Operation & Engineering -Machine Shop, Engine Assembly (Aug 92 – Mar’11)Bajaj Auto Ltd Aug 1992 - Mar 2011Aurangabad Maharashtra India*Department Manager-Engine assembly 3Wheeler (Apr’04 – Mar’11) -Managed the production team for manufacturing of 2Stroke, 4Stroke & Diesel engines assembly & subsequent diesel engine performance parameter setting & testing on dynamometers. *Department Manager-Manufacturing Engineering 3Wheeler (Apr’01 – Mar’04) -Managed the Manufacturing Engineer activities for capacity planning, New layout, Machine & equipment planning with procurement, process planning for machining shop & engine assembly… Show more *Department Manager-Engine assembly 3Wheeler (Apr’04 – Mar’11) -Managed the production team for manufacturing of 2Stroke, 4Stroke & Diesel engines assembly & subsequent diesel engine performance parameter setting & testing on dynamometers. *Department Manager-Manufacturing Engineering 3Wheeler (Apr’01 – Mar’04) -Managed the Manufacturing Engineer activities for capacity planning, New layout, Machine & equipment planning with procurement, process planning for machining shop & engine assembly 3wh.*Assistant manager -Operational Engineer-Motor Cycle Division (Apr’96 – Mar’01)Worked as operational engineer for Streamline Manufacturing systems. Key role as coordinator between production & Manufacturing Engineering for establishing the Operations/SOP & Time standards for machining & assembly stages. *Section manager -Machine shop Motor Cycle Division (Aug’92 – Mar’96)Worked as supervisor in aluminum machine shop for production of machining components Cylinder Head, Cylinder Blocks, Crank Case & Cover of motorcycle models.Key Achievements:1)Output / Man Increased by 35 % - PLC based Eddy current Dynamometers for diesel engine testing2)Implemented the On-line KIT BIN concept in Engine Assembly3)Implemented One-man Multi machine working (Kawasaki Manufacturing practice) in Shops 4)Cycle time reduction by Combination of Operations in one tool on Crank Case & Covers, Output /Hr Increased by 15 % Show less
Rajeev Saraf Education Details
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Production Enginnering
Frequently Asked Questions about Rajeev Saraf
What company does Rajeev Saraf work for?
Rajeev Saraf works for Tork Motors
What is Rajeev Saraf's role at the current company?
Rajeev Saraf's current role is Head Quality /Plant Manager / Manufacturing Excellence ,Experience in Automobile manufacturing of Gasoline and Electric 2Wh/3Wh, Proficiency in Quality Assurance, Operations ,Product Development & Continuous Improvement.
What schools did Rajeev Saraf attend?
Rajeev Saraf attended University Of Mumbai.
Who are Rajeev Saraf's colleagues?
Rajeev Saraf's colleagues are Vishvanath Muranal, Rahul Fatnani, Rohit Bhandare, Navdeep Singh, Soham Pawar, David Sakhare, Sudesh Kadam.
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Rajeev Saraf
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