Looking after maintainence and production of the company. Responsible to run the plant roduction facility of the Company as Profit centre.

Moser Baer India Ltd. is a CD-R & DVD-R manufacturing facility and 100% export oriented unit with an annual turnover of Rs. 2000 crore. The Company is the 3rd largest manufacturer of CD-R and DVD-R in the world with the most sophisticated and highly automated machines. Breakdown analysis of repeated problems of Steag machines for corrective and preventive action Maintain the spare modules in ready condition for use  Utilize ISO - 9000 system implementation for maintenance… Show more Moser Baer India Ltd. is a CD-R & DVD-R manufacturing facility and 100% export oriented unit with an annual turnover of Rs. 2000 crore. The Company is the 3rd largest manufacturer of CD-R and DVD-R in the world with the most sophisticated and highly automated machines. Breakdown analysis of repeated problems of Steag machines for corrective and preventive action Maintain the spare modules in ready condition for use  Utilize ISO - 9000 system implementation for maintenance department.  Exposure to Ramco ERP system. Spares indent thru RAMCO ERP System Localization of spare parts  Management of preventive maintenance, routine and condition based monitoring of Steag Lines, reduction of daily PM time of machine. Maintain machine breakdown history line wise for machines. Motivation, development and training of maintenance team Manpower performance monitoring. Covered Safety related issues of machines  Analysis of major and critical problems, achieve maximum machine availability and maximum productivity. Study the cycle time of machine section and minimize b/d Worked on TPM, 5S, 5 why analysis Major Equipment :― CD-R manufacturing machine model 2503 and SAFU (Stand Alone Finishing Unit) ― MCL 500 CD-R and CDRW manufacturing machine ― BALZER and UNAXIS vacuum based Sputtering system (Metalliging unit) ― NETSTALL for injection molding.― Siemens simatic S7 PLC (CPU 318 DP2) with analog & digital modules.― NSK, PROMICON, DYNASERV ac servo Drives and various ac and dc motors.― Inkjet-printing machine.― ETA scanners for quality checks of CD-R.― Nitrogen pressure based dye dispenses system.― Various pneumatic systems: pneumatic turn drive, pneumatic cylinders and actuators, solenoid valves etc.― M.M.I. using Siemens operating system OP17 for Stand Alone Finishing unit .― Kammann made Printing machines and all other CDR- DVDR packaging machines Show less

For the New Delhi/New Delhi plant, performed preventive shutdown and breakdown maintenance for electronics equipments in the bottling plant.Responsible for spare part planning and management, co-ordination with stores and purchasing department, and calibration of electronics equipments and instrumentation by self and through vendors.Major Equipment Used: SASIB filler with a capacity of 400 bottles per minute, automation through PLC Siemens S5 100U.Paramix & Triometric… Show more For the New Delhi/New Delhi plant, performed preventive shutdown and breakdown maintenance for electronics equipments in the bottling plant.Responsible for spare part planning and management, co-ordination with stores and purchasing department, and calibration of electronics equipments and instrumentation by self and through vendors.Major Equipment Used: SASIB filler with a capacity of 400 bottles per minute, automation through PLC Siemens S5 100U.Paramix & Triometric, automation through PLC Siemens S5 95UVideojet ink coding machineKettner case packer, automation through PLC Siemens S5 115UBag in Bag filling machine, automation through Messung PLCTemperature sensors, Flowmeters, I/P converters, various types of sensors and weighing systemsAC Drives of Seimens & Allen Bradley for conveyor chains Show less

Reporting to Technical Director, provided preventive shutdown and breakdown maintenance of electrical/electronics equipment of Injection molding machine, Windsor SP 180 & SP 130, and blue packaging machine.Responsible for production & maintenance of machinery within the entire plant.Managed workforce of 40 workers and staff, including recruitment and training.Responsible for the new construction site for Naphthalene balls and air freshener cakes.Acted as spare parts… Show more Reporting to Technical Director, provided preventive shutdown and breakdown maintenance of electrical/electronics equipment of Injection molding machine, Windsor SP 180 & SP 130, and blue packaging machine.Responsible for production & maintenance of machinery within the entire plant.Managed workforce of 40 workers and staff, including recruitment and training.Responsible for the new construction site for Naphthalene balls and air freshener cakes.Acted as spare parts management and procuring parts from local market or internationally. Show less

A steel plant with arc melting in Pune, Maharashtra, which has the capacity to produce 25000 Tons per months of various Alloy steels. Reporting to Joint General Mange was responsible for shutdown and breakdown maintenance of all Electrical, Electronics, automation, and instrumentation equipment for steel melting shop and continuous casting machine.Hands on experience in Steel Melt shop, ladle refining furnace, Continuous Casting Machine.Independent shift handling of Breakdown… Show more A steel plant with arc melting in Pune, Maharashtra, which has the capacity to produce 25000 Tons per months of various Alloy steels. Reporting to Joint General Mange was responsible for shutdown and breakdown maintenance of all Electrical, Electronics, automation, and instrumentation equipment for steel melting shop and continuous casting machine.Hands on experience in Steel Melt shop, ladle refining furnace, Continuous Casting Machine.Independent shift handling of Breakdown Maintenance of EAF, LRF, VD/VOD, CCMHistory record of various equipments, spare Management.Reduction in Breakdown time thru planned predictive and preventive maintenance and thus increaseMachine Availibilty time.Maintained calibration of electronic equipment by self and through various agencies.Manage workforce of 50 workers and supervisors within the electrical department.Responsible for planning and cooperation with the production department, stores, purchasing and accounting department for various activities.Planning for necessary manpower within the department.Conducted condition monitoring by Vibration Analysis for Bearing B/D reduction.ISO 9000 based maintenance and documentation work based on other Quality Parameters.Major Equipment Used: Robot system for heat transfer from EAF to LRF and its automation through PLC controlSpecial steel Production unitAutomatic DRI, Lime and Alloy feeding systemsAutomatic Bloom Transfer system using Siemens PLC controlTemperature measuring systemWeighing systemAutomatic Flow control systemDigital panel metersAC and DC motors of various capacitiesDC drives and controlsMould Stirrer and Linear Stirrers Overhead Cranes up to 90 T and its brakes (Thruster, DC brakes )Pneumatic and Hydraulic valves Show less