Rafael Aleixo Email & Phone Number

Hong Kong Sar

Hong Kong Sar

Context: In charge of the management of the quality control program for 25+ multi-national brands and 500+ suppliers.Portifolio including multiple luxury, hardware, furniture and electrical product brands.Based in Hong Kong with trips to China Mainland and Vietnam.Main Competences and Achievements:1) Manage the quality control program of 25+ multi-national clients and 500+ suppliers- Directly manage 4 people and lead 40+ people from support and on-site… Show more Context: In charge of the management of the quality control program for 25+ multi-national brands and 500+ suppliers.Portifolio including multiple luxury, hardware, furniture and electrical product brands.Based in Hong Kong with trips to China Mainland and Vietnam.Main Competences and Achievements:1) Manage the quality control program of 25+ multi-national clients and 500+ suppliers- Directly manage 4 people and lead 40+ people from support and on-site teams.- Conduct the implementation of the quality control program for a new client with 200+ suppliers, resulting in on-target KPIs of 92% same-day service rate and 0.1% non-conformity rate2) Drive improvement of clients’ supply-chain quality level - Prioritize suppliers with the highest shipment rejection and production defect rates- Propose and implement actions such as factory audits and root cause analysis inspections3) Reduce non-conformities by 35% on average per client within 1 year4) Support sales of ESG services along with audits, lab testing and other quality and compliance services Show less

São Paulo, Brazil

Context : Join the beer packaging management team and supervise packaging lines.Optimize the time needed to accomplish critical daily activities in a packaging line.Main competences:1) Supervise a packaging line;2) Optimize times:- Employ the possible time gain and the investment needed as prioritization criteria- Use Industry 4.0 tools such as Microsoft Power Apps, web development and cloud computing3) Apply the SDCA, 5 whys and Agile/Scrum… Show more Context : Join the beer packaging management team and supervise packaging lines.Optimize the time needed to accomplish critical daily activities in a packaging line.Main competences:1) Supervise a packaging line;2) Optimize times:- Employ the possible time gain and the investment needed as prioritization criteria- Use Industry 4.0 tools such as Microsoft Power Apps, web development and cloud computing3) Apply the SDCA, 5 whys and Agile/Scrum methodologies. Show less

Tianjin, China

Context: I worked on three main subjects at EIML (ERASTEEL Innovative materials): production scheduling, process development and quality control. EIML manufactures drawn bars and edge wires, and its costumers use these goods to produce cutting tools.Main Competences :1) Optimize the production scheduling to a manufacturing line (edge wire line) : - Create an automatic Excel to schedule many work orders at once - Minimize the tooling costs and meet the… Show more Context: I worked on three main subjects at EIML (ERASTEEL Innovative materials): production scheduling, process development and quality control. EIML manufactures drawn bars and edge wires, and its costumers use these goods to produce cutting tools.Main Competences :1) Optimize the production scheduling to a manufacturing line (edge wire line) : - Create an automatic Excel to schedule many work orders at once - Minimize the tooling costs and meet the delivery dates2) Develop a new manufacturing process (high hardness steel edge wire) : - Lead a team of 5 members - Brainstorm and test ideas. Use the results to improve the process - Use SMED to increase the setup speed3) Find a solution to control the color quality of the products on a production line (edge wire line)4) Work in English Show less

Rodez, France

Context: Integrate into the process development team to glow plugs \ Plan and execute a project to simplify part of the assembly line (swaging steps).Main Competences:1) Verify the technical feasibility of a production project : -Manage small and large scale tests -Analyze the quality of the process (capabilities Cp Cpk, cycle time, etc.)2) Evaluate the profitability of a production project : Calculate the gains on changeover time and tooling… Show more Context: Integrate into the process development team to glow plugs \ Plan and execute a project to simplify part of the assembly line (swaging steps).Main Competences:1) Verify the technical feasibility of a production project : -Manage small and large scale tests -Analyze the quality of the process (capabilities Cp Cpk, cycle time, etc.)2) Evaluate the profitability of a production project : Calculate the gains on changeover time and tooling cost ;3) Present the project and its results to the glow plugs department giving a 30 minutes presentation. Show less

Rodez, France

Context: Integrate into a team of an automotive parts quality control laboratory (8 members), measure the pieces' hardness and compare the measured values to the established tolerances.Main Competences :1) Listen to the demands from other services and inform the other services of non-compliances2) Analyze the organization and the production of a large factory3) Participate in a continuous improvement meeting4) Evaluate the laboratory using the 5S methodology

Master'S Degree, Engineering

Double degree program

Mechanical Engineering