Ramesh Kumar Email and Phone Number

• Developing trajectory in Kawasaki robot as per line condition and validation of DFT, appearance and colour values for new colour launch.• Conduct trails and implement the correlation between customer line and technology function.Secure launch of new projects in customer line.• Validation of colour and appearance correlation for all customers.• Trouble shooting and solving customer line application defects and in Equipments.• Maintain and up gradation of spray technology application.• Identify opportunities for process improvement and implement best practices.• Preventive Maintenance of spray booth, Kawasaki robots ,Atomisers-ABB,SAMES,DURR, ASU, Ovens, Dryer, chillier, Compressor• Maintaining and procuring spares and tools for spray out application.• Provide training to customer site persons for smooth operation/Production• Develop Project plan, scope, schedule budget and resource requirements• Budget preparation & ensuring adherence to financial constraints and delivering project within cost expectations• Optimising resource allocation to maximize efficiency and meet project goals• Project specification sheet preparation and define detail supplier scope.• Identifying potential risk and develop mitigation strategies to ensure project success.• Managing the project from procurement to commissioning.• Responsible to continuously check and track that supplier is building as per agreed spec & all delivered equipment is according to company standards.• Responsible to review engineering drawings and take management approvals.• Collaborate with cross functional teams to define project objectives and deliverables.• Identification of new vendors for the projects.

• Painting robot Preventive Maintenance and predictive Maintenance and troubleshooting.• Robot Parameters validation and new colour launch and prove out.• Solving the paint defects by adjusting robot Programs and its parameters.• Train and develop team members in robot basic Operations and Program teaching.• Implementing backup, bypass and quick change over in painting robot.• Critical spares identification and spares tracking for robots• Calibration of robots.• Replacement of drives and Servomotors for the respective axis.• Planning PM,MTTR,MTBF, BBQ.• ASU-Downdraft and spray Booth balancing.• New Model programming of painting robot.• Issues tracking and route cause analysis with G8D, Single point lessons and visual aid.• Implementing and modifying of Work orders TEM.• Deluge system PM in robot zone.• EMU feather wiping machines program and maintenance.• Effective functioning and Maintenance of Process Line in Paint shop spray booth 3c1b,3c2b• Expertise in the maintenance of Paint shop processes, Paint spray booths, Painting Robots, Overhead and Floor conveyors.• Paint shop Erection the equipment’s, Installation and commissioning work coordination with DURR Team, ABB, Patvin..,• Expertise in Maintaining of Paint shop equipment’s – Spray guns, Paint feed system, Air Handling unit, Booth balancing techniques, Paint mixing equipment’s, and also capable of taking care of production in the Spray painting process. • Visual job plan implementation Autonomous Maintenance & Predictive maintenance.• Review deficiencies noted during corrective maintenance. • Developing standards for major maintenance Overhauls during power shutdown plans.• Developing cost-effective benefit review of the maintenance programs.• Responsible for analyzing equipment, machines and new technology.• Monitoring Equipment through SPC, MTTR, and MTBF & OEE • Problem solving through G8D,FMEA and by Six Sigma methodologies.• Basic knowledge of Siemens PLC and programming.

Manual painting application of both exterior and interiorJPH tracking3C2B paint knowledge and Application3C1B ImplementationPaint defects tracking and feedback to SprayersPaint consumption trackingTouch mark co ordinatorsafety coordintor