Satender R. Email & Phone Number

Ontario, Canada

• Develop inspection & containment methods.• Perform RCA & submit 8D reports to customer. • Supporting APQP & PPAP activities for new launch.• Designing new gauges with the help of gauge vendors. • Performing GR&R on new attribute & variable gauges.• Performing control plan audits & LPA’s.• Updating quality documents in event of customer complaints. • Performing CAP studies in Mini Tab & submitting to customer. • Monitoring & analyzing SPC control charts of… Show more • Develop inspection & containment methods.• Perform RCA & submit 8D reports to customer. • Supporting APQP & PPAP activities for new launch.• Designing new gauges with the help of gauge vendors. • Performing GR&R on new attribute & variable gauges.• Performing control plan audits & LPA’s.• Updating quality documents in event of customer complaints. • Performing CAP studies in Mini Tab & submitting to customer. • Monitoring & analyzing SPC control charts of production parts. • Coordinating with customers & suppliers to address quality issues. • Organize cross functional meetings to perform root cause analysis. Show less

Arthur, Ontario, Canada

•Maintaining customer (Honda,Showa,FCC) and supplier relations.•Performing root cause analysis.•Updating Quality documents- PWS, PFMEA, PQCT.•Preparing 5P/8D reports against customer claims. •Performing QAV (Quality Assurance Visits/Supplier Audits).•Training assembly and production workers on quality issues.•Addressing quality issues and evaluating customer returned parts. •Investigating and supporting team leaders to troubleshoot quality issues.•Preparing and… Show more •Maintaining customer (Honda,Showa,FCC) and supplier relations.•Performing root cause analysis.•Updating Quality documents- PWS, PFMEA, PQCT.•Preparing 5P/8D reports against customer claims. •Performing QAV (Quality Assurance Visits/Supplier Audits).•Training assembly and production workers on quality issues.•Addressing quality issues and evaluating customer returned parts. •Investigating and supporting team leaders to troubleshoot quality issues.•Preparing and issuing trouble reports to suppliers for non-conforming parts. Show less

Fca, Windsor Assembly Plant

•Review scrap database.•Liaison with receiving inspection.•Managing third party inspection activities. •Supplier and OEM site visiting to address the issues. •Coordinate with customer/supplier quality engineer.•Initiating containment actions to prevent customer (FCA) from bad parts.•Verifying dimensions of parts using instruments like Vernier caliper, Micrometer, etc. •Communicating potential root causes and solutions to prevent re-occurrence of the… Show more •Review scrap database.•Liaison with receiving inspection.•Managing third party inspection activities. •Supplier and OEM site visiting to address the issues. •Coordinate with customer/supplier quality engineer.•Initiating containment actions to prevent customer (FCA) from bad parts.•Verifying dimensions of parts using instruments like Vernier caliper, Micrometer, etc. •Communicating potential root causes and solutions to prevent re-occurrence of the defect.•Comparing defective parts with blue print for better understanding and resolving of the issues. Show less

Windsor, Ontario, Canada

•Training and managing manpower.•Liaison with suppliers and customer quality engineers. •Supervising sorting activities & Quality Inspectors at supplier locations.•Conduct audits of effectiveness including 5S, containment, sorting and rework methods.•Manage defective material. Provide description and/or justification for defective material.•Drafting and creating projects in 3CPR. ("3rd party Containment and Problem Resolution" Chrysler's program for managing third-party… Show more •Training and managing manpower.•Liaison with suppliers and customer quality engineers. •Supervising sorting activities & Quality Inspectors at supplier locations.•Conduct audits of effectiveness including 5S, containment, sorting and rework methods.•Manage defective material. Provide description and/or justification for defective material.•Drafting and creating projects in 3CPR. ("3rd party Containment and Problem Resolution" Chrysler's program for managing third-party containment and sorting of nonconforming components and assemblies) •Managing the work flow, prepare rework methods & work instructions considering physical Ergonomics.•Communicating with Material Logistics Management to ensure just in time availability of material for inspection.•Comply with relevant local Health and Safety legislation. Show less

Windsor, Ontario, Canada

Inspecting GM and Chrysler connecting rods Statistically and Visually as per customer requirements in compliance with the ISO/TS16949 quality standards.Performing:-Quality Audit(s).-Statistical process control.-Gauging final work piece(s). -Gauge calibration/mastering.- Practicing World Class Manufacturing/ Lean Manufacturing principles.

Windsor, On

•Examining manufactured products, primarily automotive parts to ensure all the parts meet all standards of quality using measuring tools such as Calipers, Screw Gauge and Micrometer.•Preparing reports and records for inspected parts and inventory.•Providing description and/or justification for defective material.•Getting clean point from production line and preparing non-conformance reports.

Imt Manesar, Gurgaon, Haryana, India.

Executed rejection box project as part of RCA and Kaizen for preventing production of the bad quality spot welded parts including the designing and installing of rejection boxes on welding machines.Rejection box project eventually resulted in the decrease in scrap rate by 80%.Participated in continuous improvement activities and executed root cause analysis to overcome quality problems.Interacted with customer and supplier(s) to make process improvements and reduce… Show more Executed rejection box project as part of RCA and Kaizen for preventing production of the bad quality spot welded parts including the designing and installing of rejection boxes on welding machines.Rejection box project eventually resulted in the decrease in scrap rate by 80%.Participated in continuous improvement activities and executed root cause analysis to overcome quality problems.Interacted with customer and supplier(s) to make process improvements and reduce non-conformance’s.Performed Various quality tests (destructive and non-destructive) on manufactured automotive metal parts to make sure all the parts meet required quality standards.Created Control plans along with Gauge calibration and Quality alert deceleration, 5S, Kaizen, Poka-Yoke, 5 Why?; were some of the main lean tools which were part of my daily routine job.Executed the comparison of final products with their blue print.Surface gauge,Feeler gauge, Vernier caliper, etc; were some of the measuring tools used for final dimensions check of finished parts. Show less

Master’S Degree, Mechanical Engineering

Activities and Societies: Designed Micro- Jet Quenching tool which could be helpful in quick and efficient heat treatment of metals..

Bachelor'S Degree, Mechanical Engineering

Diploma, Mechanical Engineering