Developing line installation and changeover plans, and preparing DOE reports to finalize process parameters for optimized production. Modifying jigs and fixtures for Special Purpose Machines (SPM) based on process requirements. Validating processes and machines to meet customer specifications and ensuring compliance with requirements. Creating detailed micro plans for upcoming models, assessing feasibility using Gantt charts, and ensuring project alignment. Generating machine commissioning reports to track & monitor machine performance and progress. Producing samples as per customer specifications, supervising their supply, and handing them over to production teams. Sharing customer sampling reports and developing action plans to address any process or product-related failures. Performing defect and failure analysis, including FPY, component breakage, OCV, and function testing issues in batteries.

Achieved daily production targets consistently by managing and optimizing manufacturing processes and workflows. Managed and resolved machine troubleshooting issues promptly, ensured minimal downtime and maintained production efficiency. Implemented preventive maintenance strategies to enhance machine reliability and performance, contributing to overall production stability. Successfully managed the production and assembly of various engine components, including multi-cylinder heads, single-cylinder heads, manifolds, air intake pipes, EGR coolers, EGR housings, housings, brackets, and covers, ensured high-quality standards and precision in manufacturing.

Developed a specialized groove cutting tool for aluminum parts, enhanced precision and efficiency in the machining process. Achieved cost reduction in bolt tightening operations by optimizing and modifying the bolt feeder system, to improve cost efficiency and operational performance. Won the Quality Circle Organization-Level Award for outstanding contributions to quality improvement initiatives, showcased a commitment to excellence and continuous improvement.