I am a Mechanical Engineering Professional with Continuous Improvement, Lean Transformation including cellular production line design based on the Toyota Production System being trained in six sigma to the green belt standard.I am also a Production and Quality Management Professional with the ability to resolve conflict situations and to administer disciplinary action where necessary managing a headcount of forty sub-ordinates having the ability to fulfil target requirements for Safety, Quality, Delivery, Cost and Morale key metrics.As a manager I treat my subordinates with respect and understanding with mobilizing people, colleagues and departments to achieve the desired end result. I believe in using innovation through ideas and analysis though participative management which will allow me deliver through action management, using people management skills within the constrained budgets.I am a quality and process person who believes that the quality standards need to be adhered to at all times and cannot be compromised. I think outside the box and look at alternative processes to achieve the desired results or targets. I am conversant with quality management systems and there requirements such as ISO9000, VDA 6 and TS16949.Specialties: Quality management systems implementation of VDA 6 within Daimler Chrysler for the Mercedes Benz passenger car line. Implementation of tools and facilities within Edwards Vacuum for assembly pump build within Unit Three. This included elimination of impact tooling due to Health and Safety vibration issues and replaced with accurate ergopulse tooling to eliminate the time consuming torquing of the bolting application by using ergopluse technology.
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Production EngineerAccess Is, Part Of Hid Global Sep 2014 - Oct 2021Reading, England, United KingdomMaintaining all calibrated equipment required for measured and approval in line with ISO 9001 requirements. Maintaining plant equipment that supports production and established a user friendly dashboard on the ntp system. Creating and updating process documentation faith training and guidance in line with best practice requirements. Training subcontractors to build product to the expected standards needed to be achieved for customer expectation. Present product requirements and expectation for sub contractors to build or upgrade including testing requirements for end user or customer compliance. Facilitating packaging designs and running drop tests and submitting reports for compliance for transportation requirentes you the customer to ensure completed product so it arrives operational acceptable for immediate customer commissioning.
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Production,Process & Quality EngineerEmerson Process Management Aug 2009 - Sep 2014Slough, United KingdomUpdate and correct process documentation in line with ISO9000 requirements. Repairing production machinery to maintain production targets and minimise downtime.establishing layouts of areas for health and Safety improvements, 5s programmes and lean initiatives. Collecting data justify improvement requirements. Project management planning and implementation for the Weld Shop.Statistically analyse inventory component usage and establish racking facilities for low and high usage components(runners, repeaters and strangers). and rationalise and reduce the footprint to hold these components to allow more efficient processes as well as fitment of a new weld curtain to address health and safety near miss occurence.Establish TPM data analysis spreadsheets for asset register and manufacturing cell identification. Implement spreadsheet to record breakdowns and costs to identify by data to justify production equipment replacement. Quantify capital investment requirements for production cells and validate justification for expenditure to improve efficiency and productivity and output ensuring minimum impact on breakdowns which is calculated on measurement analysis system.Maintaining quality standards within the production process and in out of box final inspection with implementing solutions to address customer concerns.Improvement of quality standards through final inspection prior to packing to be sent to end user or external customer. This includes in process audits and addressing supplierquality non conformance. -
Support EngineerEdwards Vacuum Dec 2004 - Mar 2009Responsibility for controling first time test failure rate.This was done through run charts,pareto analysis and cause and effect diagrams. Raise and implement engineering changes.Raise and facilitate sample approvals with feedback of results with control build process.Address daily quality problems with internal and external suppliers and institute process plans to ensure replacement parts arrive to assist with minimum downtime of the production process.Investigate and close out electronic corrective action reports with service hubs who is the originator as intitial response needs to be within 7 days and needs to be closed out within 60 days.Implemented kaizen projects for cost saving for the company £40k.Part of a team in unit 3 to change batch and queue production lines to single piece flow and retrained operators with better tooling to decrease cycletimes.
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Production And Quality Team ManagerDaimler Chrysler May 1990 - Nov 2002Responsible for safety, quality, delivery, cost and manpower.Ensuring of discipline and timekeeping of 40 subordinates and ensuring multiskilling processes. I had three team co ordinators who also reported to me to ensure the smotth running of production and a buy off inspector.I reduced the scrap costs by 62% in one month and the increased the cost saving by a further 28% consistently for the next 7 months after taking over the area.
Robert W. Education Details
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Peak Management ServicesPass -
Silicon Beach Training CentreGreen Belt Lean Six Sigma -
Hastings CollegeIt -
Manufacturing Management Diploma -
Holmes And MannTechnical Training -
Quality Improvement Techniques C.C.Internal Quality Auditing -
Mercedes Benz Training CentreSupervisory Skills -
Olifantsfontein Training CentreApprenticeship -
East London Technical CollegeNtc Iii -
Kingswood CollegeSouth African Matric -
Claverham Community College -
Peak Management ServicesEngineering/Industrial Management -
Peak Management ServicesLeadership And Management
Frequently Asked Questions about Robert W.
What is Robert W.'s role at the current company?
Robert W.'s current role is Production and Process Engineer at Emerson process Management.
What schools did Robert W. attend?
Robert W. attended Peak Management Services, Silicon Beach Training Centre, Hastings College, Rhodes University, Holmes And Mann, Quality Improvement Techniques C.c., Mercedes Benz Training Centre, Olifantsfontein Training Centre, East London Technical College, Kingswood College, Claverham Community College, Peak Management Services, Peak Management Services.
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Robert W Badcock
Exeter
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