Ronak Vachhani Email & Phone Number

Kansas City, MO, US

US

US

US

• Validation activities for Equipment Projects for Assembly, Packaging lines speed up to 60 ppm.
• Pilot run to full scale production, process validation, CQV, FAT/SAT, IQOQPQ, TMV, computer system validation (CSV), vision inspection system, and label inspection systems.
• Responsible for validation and release of reliable, efficient, and safe systems for production use.
• Experience in developing/updating pFMEA, Risk management, Tracematrix potential failures and mitigations.
• Expertise in Statistical process control and data analysis (Cp, Cpk, ppk), Measurement System Analysis (Gage RR - Attribute, Variable), processed dry runs, gap assessment, system impact assessment analysis, and.

Dayton, OH, US

• Acted as Project Leader conceptualizing the product idea and design, extensively researched and analyzed the existing market and competition, identified the target market, and developed a comprehensive business plan.
• Utilized AutoCAD 3D, Design of Experiments (DOE), and Design for Six Sigma (DFSS) to develop a new product, which meets ADA standards and IBC, IFC codes
• Developed detailed objectives and standards to meet project deadlines and deliverables
• Created financial statements like balance sheets, income statement in Microsoft Excel for this start-up companyTools Used: AutoCAD 3D, Design of Experiments (DOE), Design for Six Sigma (DFSS), Lean Canvas, SWOT.

• Reduced Excess Inventory by converting and communicating demand requirements for the parts into detailed plans and scheduled for inventory acquisition
• Modified SOPs and Flow Charts, executed 5S which eliminated waiting and inventory waste and monitored supplier delivery performance which meets ISO/TS 16949 standards
• Experience working with ISO and quality YS16949 policies, FMEA, PPAP, APQP, 8D, GD&T, DFMEA, DVP&R, Gauge R&R, CMM, SPC, 5S/6S, Capability studies, Root Cause Analysis, Customer Meetings
• Reduced customer complaints and defects per unit from 20 to 9 by using root cause analysis (5 Whys, 8Ds, A3s)
• Interacting with a wide array of professionals ranging from equipment repairmen, engineers, managers and equipment vendors
• Performed work standardization and kaizen improvement events, which resulted in $25000 in raw material savings over a 1-year period

• Created Value Stream Mapping and changed machine layout, which reduced the product changeover time from 20 to 3 minutes and increased machine availability time by 40%
• Used X and R charts, and Minitab software to reduce manufacturing Scrap and Rework by 30%
• Worked cross-functionally with product engineering, logistics, and assembly department to measure OEE
• Create and modify SOP’s for different processes and ensuring operators are following the work instructions for each process step and analyzing data from each shift to see variations in operators

Rajkot, Gujarat, IN

• Worked on Cast Designer Simulation Software which minimized porosity, air entrapment, and cold shots defects
• Reduced blowholes and pore defects by installing the sand cooler and changing sand grain size
• Maintained optimum pouring temperature, re-designed gating system, and added 6 risers, which eliminated neck shrinkage defect
• Developed new methods of worker safety using 5s and osha for shop floor marking and demarcation of hard helmet zones

• Got trained under Mr Abid and worked as AutoCAD Draftsman in Design Department. Brass Works Pvt. Ltd.(PBW) entered into a relationship with Federal-Mogul Powertrain(USA based company). The joint venture company, FM PBW.
• Created 2D and 3D drawings of bi-metal/tri-metal bearings, bushings, and rocker-arm assembly
• Gained experience in First Article Inspection Report (FAIR) through reading part drawings and measuring PPAP against the part requirements
• Read Blue Prints and verify and update equipment drawings on CAD
• Developed team project plans that include task lists, budgets, and schedules for capital projects
• Coordinated with contractors, vendors, and engineers to get the quotes and execution of projects including site visits

Master Of Engineering (M.Eng.), Engineering Innovation & Entreprenuership

Bachelor'S Degree, Mechanical Engineering