Rusty Baker

Rusty Baker Email and Phone Number

Continuous Improvement Engineer @ A. O. Smith Corporation
Jonesborough, TN, US
Rusty Baker's Location
Jonesborough, Tennessee, United States, United States
Rusty Baker's Contact Details

Rusty Baker personal email

n/a
About Rusty Baker

Industrial/Manufacturing Engineer with extensive experience in a number of industries. Skilled in Lean Manufacturing and Continuous Improvement methodologies, Line Balancing, Work Measurement, Product Costing, Plant Layout,and Project Management, Strong operations professional with a Bachelor of Science (B.S.) in Industrial Engineering from College of Engineering at Tennessee Technological University.

Rusty Baker's Current Company Details
A. O. Smith Corporation

A. O. Smith Corporation

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Continuous Improvement Engineer
Jonesborough, TN, US
Rusty Baker Work Experience Details
  • A. O. Smith Corporation
    Continuous Improvement Engineer
    A. O. Smith Corporation
    Jonesborough, Tn, Us
  • A. O. Smith Corporation
    Continuous Improvement Engineer
    A. O. Smith Corporation Mar 2023 - Present
    Johnson City, Tennessee, United States
    Charged with developing and sustaining a problem-solving culture through training and coaching of front-line leaders, conducting Kaizen projects, and learn-by-doing model line activities.
  • Barrette Outdoor Living
    Continuous Improvement Engineer
    Barrette Outdoor Living Jan 2021 - Mar 2023
    Bulls Gap, Tennessee, United States
    Leading role in establishing and sustaining systems and culture focused on continuous improvement in high-volume vinyl extrusion facilities.● Charter member of corporate Continuous Improvement team charged with introducing Lean manufacturing concepts and developing a culture of continuous improvement in multi-national consumer home improvement products company● Led classroom training on Lean topics such as 5S and problem-solving tools● Member of team establishing a pull system for wood components between Bulls Gap and Galloway, NJ facilities● Demonstrated Lean tools such as value stream mapping, A3 problem-solving, and fishbone diagrams to plant personnel● Authored educational articles on Lean manufacturing topics for company newsletter● Project lead for reintroduction of make to order (MTO) program for low-volume, high-variety products
  • Alo Tn, Inc.
    Manufacturing Engineering Consultant
    Alo Tn, Inc. Oct 2020 - Dec 2020
    Simpsonville, South Carolina, United States
    Providing support for continuous improvement projects, including assembly line balance, workstation organization, material flow, and engineered BOMs.
  • Delfasco, Inc.
    Industrial Engineering Manager
    Delfasco, Inc. 2019 - 2020
    East Tennessee
    • Led several capital equipment projects - interfacing with suppliers, gathering quotes, and generating recommendations for senior management. Projects included paint line washer blow off, automated inkjet marking of finished product, automated case forming and sealing, stamping presses and dies, CNC machining equipment, and custom spot-welding equipment.• Designed and implemented layouts for reconfigured welding lines and machining lines.• Performed labor measurement and line balancing for all production lines.• Provided process improvement support to production areas as needed.• Updated AutoCAD layouts of facility.
  • Ålö Tennessee
    Industrial Engineer
    Ålö Tennessee 2009 - 2019
    Telford, Tn
    • Managed engineering change process for ISO 9001-registered facility. • Provided engineering support for paint department. • Served as project lead on final assembly department reorganization project resulting in 30% efficiency improvement.• Implemented and maintained production standards, product routings, and process documentation in 330,000-square-foot startup operation.• Developed engineered labor standards and product routings for both new products and products transferred from other locations within company. • Established and documented optimal manufacturing processes to ensure consistent quality and control manufacturing costs. • Worked to introduce Lean manufacturing and continuous flow concepts and practices into plant operations. • Oversaw plant cost reduction program.• Served as process improvement engineer for assembly operations.
  • Bush Hog, Llc
    Industrial Engineer
    Bush Hog, Llc 2002 - 2009
    Telford, Tn
    • Implemented and maintained production standards, product routings, and process documentation in 330,000-square-foot startup operation. • Developed engineered labor standards and product routings for both new products and products transferred from other locations within company. • Established and documented optimal manufacturing processes to ensure consistent quality and control manufacturing costs. • Worked to introduce Lean manufacturing and continuous flow concepts and practices into plant operations. • Managed plant cost reduction program. • Specified and purchased material handling equipment.• Served as process improvement engineer for assembly operations.
  • Fingerhut
    Industrial Engineer
    Fingerhut May 2000 - Mar 2002
    Piney Flats, Tn
    Implemented and maintained incentive labor standards and process improvement projects for 1,000,000-square-foot facility employing approximately 1,000 people. Led process improvement projects, such as design of new picking carts, implementing QC procedures in critical processing areas, and reprofiling product pick locations to improve picking efficiency. Prepared cost/benefit analyses for new equipment and technologies to guide management decision-making. Applied ergonomic and methods improvement strategies to workstation design. Performed data analyses to identify process weaknesses and provide insight into proposed process changes.

Rusty Baker Skills

Lean Manufacturing Project Management 5s Kaizen Blitz Product Costing Industrial Safety Environmental Compliance

Rusty Baker Education Details

Frequently Asked Questions about Rusty Baker

What company does Rusty Baker work for?

Rusty Baker works for A. O. Smith Corporation

What is Rusty Baker's role at the current company?

Rusty Baker's current role is Continuous Improvement Engineer.

What is Rusty Baker's email address?

Rusty Baker's email address is ru****@****ing.com

What schools did Rusty Baker attend?

Rusty Baker attended College Of Engineering At Tennessee Technological University, Sullivan Central High School.

What skills is Rusty Baker known for?

Rusty Baker has skills like Lean Manufacturing, Project Management, 5s, Kaizen Blitz, Product Costing, Industrial Safety, Environmental Compliance.

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